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water treatment tank
Venturi Tubes
We manufacture high quality Venturi Tubes in strict accordance with ASME MFC-3M, BS-1042 and ISO-5167 standards. These tubes give constant accuracy and provide the users with +/- 1.0 % uncertainty of discharge coefficient. These tubes are easy on maintenance and are effectively used in air, water, vapor, steam, gas, chemical substances, sludge and slurry applications. Owing to their excellent construction, these venturi tubes are highly demanded. We manufacture the Venturies in carbon steel, alloy steel like Gr.11, Gr.22 and Gr.91 & stainless steel material. Features : • These can be used for slurries and dirty fluids. • These possess a high pressure recovery. • These have low installation costs and are less prone to erosion. • Very easy to install and can be installed vertically or horizontally. • Being highly durable, they last longer as there are no rotary devices. • We manufacture Venturi Tubes in 2 types :• Machined Type Venturi Tube : 1 inch to 8 inch Size• Fabricated Type Venturi Tube : Above 8 inch size.
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Titanium and Titanium Alloys Fabrication
We are Fabricating and supplying Titanium Equipments and it's components as per customer drawing and specifications. The Equipments and components are like Heat Exchanger, Chemical storage tank, Heating & Cooling Coil, Thermowell, Flange, Fasteners, etc. Material : Gr.1, Gr.2, Gr.3, Gr.5, Gr.7, Gr.9, Gr.12, 6Al-4V, 6Al-4V ELI Application : This superalloy is used in a variety of industries such as aerospace, chemical processing, marine engineering, pollution-control equipment, and nuclear reactors
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Storage Tanks
We design and manufacture storage tanks and processing vessels for chemical, pharmaceutical, Breweries, food industries & many all process industries. Equipped with latest machineries and having an working area up to the mark pays way to fabricate equipments out of exotic metals like Stainless Steel (300 & 400 series) Titanium, Hastelloy ‘B'&‘C, Monel, Inconel, Zirconium, Stainless Steel & other special alloys. Good qualified engineers and experienced technocrats never compromise for quality in tailoring the products. This has been maintained positively for all our product ranges.
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stainless steel water treatment tanks
Stainless Steel Storage Tanks
We design and manufacture Stainless Steel Storage Tanks and processing vessels for chemical, pharmaceutical, Breweries, food industries & many all process industries. Equipped with latest machineries and having an working area up to the mark pays way to fabricate equipments out of exotic metals like Stainless Steel (300 & 400 series) Titanium, Hastelloy ‘B'&‘C, Monel, Inconel, Zirconium, Stainless Steel & other special alloys. Good qualified engineers and experienced technocrats never compromise for quality in tailoring the products. This has been maintained positively for all our products ranges. We continuously strive to meet and exceed the needs and expectations of our customers. This has lead to Satyam Industries performs its role from that of an equipment manufacturer to a solution provider. Ever since our inception we have been providing invaluable services to our clients in the field of engineering. We manufacture tanks having capacity in range of 50 liters to 150,000 liters. It can be manufactured in different specifications as follows : • Single, double or triple wall tank. • Triple wall tank with limpet, dimple, helical or plain jacket. • Surface finish from 120 grits to 400 grits. • High speed or low speed agitators. • Material of construction SS 304 /316/304L/316L. • Suitable for indoor or outdoor installation. • Non-Destructive Testing (NDT) includes Leak Test, Hydraulic Pressure Test, Vacuum Test, Heat Treatment and Proof Load Test. Finishing techniques include bead and shot blasting, polishing, painting, pickling and passivating, and products can be glass or rubber lined.
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Socket Weld Pipelines
Satyam pipelines are used in specialist applications in several industries and include a range of options such as socket welds, butt welds and compression fittings. Manufactured using a range of premium-quality materials, we can make all pipelines to suit your individual requirements and specifications for the handling of liquids and gases, and many other operations. Our pipeline products are suitable for any application where very high standards are required to ensure superlative quality. Satyam pipelines are used on- and offshore in the petrochemical, pharmaceutical, oil and gas, paper, food, nuclear power, sub-sea, cryogenic, and bio technology industries, and are fully welded with either manual or automated welding processes. Most sizes can be accommodated but please don’t hesitate to contact us and make an enquiry if you would like to know more. We are happy to supply one-off products or batches, according to your specific needs. All of our piping systems are hygienic and our expert team of designers, welders and craftsmen have specialist knowledge of stainless steel and high alloys resistant to corrosion and high temperatures. We make sure that we select the appropriate material in order to avoid chemical interactions with your processes and also provide insulation and instrumentation services. Post welding, our pipelines are fully inspected and tested via a range of Non-Destructive Testing (NDT) processes including Leak Test, Hydraulic Pressure Test and Vacuum Test. Finishing techniques include bead and shot blasting, polishing, painting, pickling and passivating, as well as being glass or rubber lined.
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Skid for Chemical Dosing and Water Treatment Plants
Chemical dosing skids can be produced with a mixture of materials such as carbon steel or stainless steel for base support frames, and pipe work in stainless steel or high alloys such as Hastelloy, Copro Nickel and Inconel. Chemical dosing skids incorporate suction and discharge pipes which swiftly and safely deliver the chemicals to their destination, and our specialist designs and manufacturing process aim to reduce or prevent corrosion and deposition of the fluids being carried. A variety of valves and gauges are included in such designs, including fire safe stainless steel valves, pressure relief valves, pulsation dampers, in-line filters, Y type strainers, and pressure gauges. Chemical dosing skids are manufactured to meet individual requirements and are both accurate and durable for all industrial applications. Product types include mixing, scrubbing, filtering, reactors, stripping, chemical dosing and cooking. Our chemical dosing skids can be used in a range of applications where vessels, pipe work, valving, controls and filters – among others – combine. Designed to save costly site assembly and ensure the highest quality standards, our products are suitable for use in on- and off-shore industries including petrochemical, pharmaceutical, oil and gas, paper, food, nuclear power, and bio technology. Maximum dimensions for Satyam chemical dosing skids are 3.1 metres wide by 10 metres long per section, and up to 3 tonnes in weight. All products are fully welded and tested.
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Shell and Tube Heat Exchangers
We bring high precision heat exchangers that are used to transfer heat from one medium to another. These heat exchangers are highly efficient in recovery of heat without an accompanying phase change. Be it fluids, gases, steam or vapors, these heat exchangers are effective in carrying out the heat recovery. The above products can be made by different material such as special material such as Monel, Inconel, Incoloy, Hastelloy stainless steel, duplex stainless etc. ( 304, 304L, 316, 316L, etc.) and their cladding steels, carbon steel and other alloys with lead cladding etc.). At the same time, qualified ASME welder, ripe process technology and advanced facility is a basic condition to guarantee the requirement in according with the clients. We bring high precision heat exchangers that are used to transfer heat from one medium to another. These heat exchangers are highly efficient in recovery of heat without an accompanying phase change. Be it fluids, gases, steam or vapors, these heat exchangers are effective in carrying out the heat recovery. The above products can be made by different material such as special material such as Monel, Inconel, Incoloy, Hastelloy stainless steel, duplex stainless etc. ( 304, 304L, 316, 316L, etc.) and their cladding steels, carbon steel and other alloys with lead cladding etc.). At the same time, qualified ASME welder, ripe process technology and advanced facility is a basic condition to guarantee the requirement in according with the clients. We offer various types of Heat Exchangers like : • Fixed Tube Sheet Heat Exchanger • Kettle Type Reboiler Heat Exchanger • Floating Tube sheets Heat Exchanger• Any Type of Tube bundle Heat Exchanger Shell and Tube Heat Exchanger that consists of a series of round/ finned tubes, through which one of the fluids runs and the second fluid runs over the round/ finned tubes to be heated or cooled. Plate heat exchanger that is more advanced and more effective than the shell and tube heat exchanger. These are used in HVAC applications and refrigeration, and differ in the types of plates and the configurations of those plates. Regenerative heat exchanger that is used to warm the fluids to be used in the process and the same type of fluid is used either side of the heat exchanger. Dynamic heat exchangers that are commonly used for heating or cooling of high viscosity products, crystallization processes, evaporation and other high fouling applications.
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self supported chimneys
Chimneys, which form the last component of the system using fuel, such as boilers, plays a vital role in maintaining efficiency. Satyam manufactures Carbon Steel, Stainless Steel, SA516 Gr.60/70 Chimneys as per requirement. Our chimneys discharge fluid gases produced in the boiler, furnaces as a result of fuel combustion. These Chimneys discharge fuel gases to such a height so that they do not create a nuisance to the surrounding environments, generally as per the recommendation of pollution control board norms. Available in various heights, diameters and thickness, these chimneys are self-supported or guy rope supported. Provided with base plate, ladder, lightning arrestor & flanges, these chimneys are mostly used in Boiler Exhaust, Generator Exhaust or Gas exhaust in Chemical plants and for removal of harmful gases/fumes from the process. Designs and manufactures Chimneys that are most safe and durable. These are designed to provide easiest and simpler installations. With continuous innovations, we design our range of Industrial Chimneys, in accordance to the set international standards. The designs and construction standards of chimney is as per IS: 6533.
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Scrubber for Alcohols
Satyam provide a diverse range of scrubbers which are designed and manufactured for a range of applications for air pollution control in the on- and offshore petrochemical, pharmaceutical, oil and gas, paper, food, nuclear power, cryogenic, and bio technology industries. This includes removing particulates and/or gases from industrial exhaust streams. Product types include gas scrubbers, air scrubbers and chemical scrubbers Our scrubber products are one of the main devices which help to control gas emissions and in particular acid gases, therefore contributing to a cleaner, safer environment. We design all our scrubber products according to client specifications and can include compartmented designs in a range of materials. All of our scrubbers are fully welded and tested during the manufacturing process to ensure our highest quality standards are met. Non-Destructive Testing (NDT) includes Leak Test, Hydraulic Pressure Test, Vacuum Test, Heat Treatment and Proof Load Test. Finishing techniques include bead and shot blasting, polishing, painting, pickling and passivating, and products can be glass or rubber lined.
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Ribbon Blenders
Ribbon Blenders are best suited for mixing, granulation and homogenizing batch process. It handles a range of applications from all types of powders including free flowing to cohesive and moist powders, bulk dry materials to wet cakes and slurries. Ribbon Blenders are very sturdy and robust. They consists of a conical Vessel with dished / flat head. The central agitator shaft is driven from top end with gear reducer. A double helical ribbon agitator in the vessel moves the product upward along the outer wall and releases it downward into cavities developed in the middle, simultaneously material is horizontally distributed by the mixing arm and is optimally homogenized. Mixing time is depending on the agitator speed. In general mixing time is three to four times shorter than the mixers working with a rotating screw. The drive and bearings are kept outside of the vessel, no gears or seals in the product compartment. The rotating central agitator shaft does not have bottom bearing support there by eliminating any dead spots or difficult areas to clean and there is no danger of product contamination. Discharge of the product is fast and simple as full bore open. Design Options : • Models with single or double helix. • Net capacities for 20 to 25000 litres. • IVarious Material and surface treatment available depending upon product characteristics • Cutting rotors for breaking down of agglomerates • Liquid adding by ISP system. • Heating Cooling jackets with insulation
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Chemical Reactors
equipped with latest machineries and having an working area up to the mark pays way to fabricate equipments out of exotic metals like titanium, tantalum, nickel, hastelloy ‘b'&‘c, monel, inconel, stainless steel & other special alloys. satyam designs and manufacturers the reactors for chemical and pharmaceutical application field. we follow asme section viii div-i for designing of vessels and section ix for welding qualification procedure, electrode selection for all the applications. our capability lies to domain manufacture of vessels upto 10 ton weight and capacities upto 50kl, height upto 7m and diameter large upto 4 metre. we fabricate the vessels with materials like mild steel and stainless steel upto the exotic materials like titanium and hastelloy. limpet, jacket, dimpled jacket manually polished upto 300 grit and are electro polished to the required grit from our existing vendors for electro polish. also meeting's-cgmp' standards and stringent requirements of international regulatory bodies like usfda, ukmca, tga etc. 'internal surface finish' up to 600 grits with mechanical / electro-polishing having service-free internals to avoid contamination and facilitate thorough cleaning during product changeovers. pre-insulation for hot and cold service with removable ss 304 cladding. offered with various types of agitators such as anchor, turbine, mig, hydrofoil, propeller, helical and contra mixer etc. the nozzle & the reflux line connections can be provided with sanitary triclamp, din, sims idf or flange ends as specified by the user. desired requirements : compact dimensionally sufficient reduction in batch time well constructed i.e. Mechanical workmanship cgmp norms to be fulfilled robust mechanical design efficient sealing system low powered. enquiry data sheet for agitator
Voltage : 220- 380V
Material : Titanium, Tantalum, Nickel, Hastelloy ‘B'&‘C, Monel, Inconel, Stainless Steel & other special alloys.
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Reaction Vessels
Pressurized and non- pressurized tanks or vacuum vessels are utilized to process products according to customer specifications. The client carries hereby the responsibility for the process engineering and for the operational conditions and sequences. The technical implementation takes place by the external and internal installation of components such as mixing units, heating or cooling, in combination with biological and chemical operational sequences. Equipped with latest machineries and having an working area up to the mark pays way to fabricate equipments out of exotic metals like Titanium, Tantalum, Nickel, Hastelloy ‘B'&‘C, Monel, Inconel, Zirconium, Niobium, Alloy 20, Alloy 904L, Stainless Steel & other special alloys. As for any product category, the satyam manufacturers custom-made apparatus complying with the specific customer requirements and in accordance with the current regulations. For high-precision sealing surfaces and construction intersections of complex apparatus, satyam contracts a precision tooling company adjacent to the our premises. Non-Destructive Testing (NDT) includes Leak Test, Hydraulic Pressure Test, Vacuum Test, Heat Treatment and Proof Load Test. Finishing techniques include bead and shot blasting, polishing, painting, pickling and passivating, and products can be glass or rubber lined.
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Pressure Vessels
These Pressure Vessels are manufactured as per various codes like ASME, PED, IS, BS, DIN or any other standard as per customer requirement. Satyam Industries have excellent welding facilities which include GTAW / FCAW/SMAW & SAW. The entire welding is carried out under expert supervision using world best consumables. All the welding procedures and welders have been approved by renowned inspection agencies. We have skilled work force to manufacture quality equipments in different material of construction like carbon steel, stainless steel, duplex steel, Hastelloy, Titanium, Inconel, & many others. the range of pressure vessels manufactured is as follows. • Our Product Range & Capacity: • Pressure Vessels, Tanks, Silos. • Capacity Max. Thickness – 30 mm • Max. Diameter - 4.5 mtrs • Max. Length - 10 Mtrs. Or more • Max Weight - up to 25Tons. Material of Construction - Carbon Steel, Alloy Steel, Stainless Steel, Duplex Steel, Monel, Hastelloy, Inconel and many more. We also carry out all levels of Non-Destructive Testing (NDT) including: Leak Test, Hydraulic Pressure Test, Vacuum Test, Heat Treatment and Proof Load Test. Products can be finished by bead and shot blasting, painting, polishing, pickling and passivating. Depending on size, products can also be glass or rubber lined and electro polished. • Satyam manufacturing pressure vessels for wide variety of applications in different industries like. • Water Treatment Industries • Chemical Industries • Petrochemical Industries • Refrigeration Industries • All Process Industries
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Pressed Components (Bubble Caps)
We are manufacturing pressed components to meet the requirement of our clients coming from diverse industries. Our clients need to details us the technical specification and we promise the fabrication of the components as the specifications detailed to us within a committed time frame. Finishing techniques include bead and shot blasting, polishing, painting, pickling and passivating. Our pressed components are variedly used in following areas : • Automobile Industries • Aerospace • Chemical Processing Plants
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Manhole for Process Vessels
We manufacture manholes that are made from stainless steel & carbon Steel that are durable as well as aesthetic also. We also make these as per the customer’s specifications in a variety of other shapes and designs with DAVIT arrangement also.
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Machined Flanges Fabrication
We offer Machined Flanges Fabrication services to our clients. These are executed within a stipulated time frame. From stainless steel to aluminum or galvanized steel, all structures are designed and built to suit our client's requirement.
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Lpg Gas Storage Tank
849,000 - 850,000 Per Piece
Color : White
Capacity : 1000-5000 L
Low Pressure Storage Tank
850,000 - 1,800,000 Per Piece
Capacity : 5000-10000 L
Material : Stainless Steel
Inconel Process Vessels
Satyam has extensive experience in the fabrication and welding of Inconel and other nickel-based alloys including Inconel 625, Inconel 718. Inconel is a nickel-chromium-molybdenum alloy designed to resist a wide range of severely corrosive environments, pitting and crevice corrosion. This nickel steel alloy also displays exceptionally high yield, tensile, and creep-rupture properties at high temperatures. This nickel alloy is used from cryogenic temperatures up to long term service at 1200° F. One of the distinguishing features of Inconel 718’s composition is the addition of niobium to permit age hardening which allows annealing and welding without spontaneous hardening during heating and cooling. The addition of niobium acts with the molybdenum to stiffen the alloy’s matrix and provide high strength without a strengthening heat treatment. Other popular nickel-chromium alloys are age hardened through the addition of aluminum and titanium. This nickel steel alloy is readily fabricated and may be welded in either the annealed or precipitation (age) hardened condition. Types : Inconel 718, Inconel 600, Inconel 601, Inconel 625. Application : This superalloy is used in a variety of industries such as aerospace, chemical processing, marine engineering, pollution-control equipment, and nuclear reactors.
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Hastelloy Reaction Vessels
We offer Hestalloy equipments like Storage Tanks, Pressure vessels, Reactors, Heat Exchangers etc. which serve the application needs of both domestic and international markets. Use of superior quality steel, which is procured from reliable vendors provide required durability and longer life. Types:Hastelloy C-276, C-22, X, B-3 and B-2 Hastelloy Characteristics : • High resistance to uniform attack. • Outstanding localized corrosion resistance. • Excellent stress corrosion cracking resistance. • Good resistance to acids such as sulfuric, nitric, hydrochloric, hydrofluoric and chromic. • Ease of welding and fabrication. • High resistance to oxidation at elevated temperatures. Application : • Chemical Processing Industry. • Aerospace. • Pharmaceutical. • Oil and gas production. • Components exposed to flue gas or flue gas desulfurization plants.
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Hastelloy Reaction Vessel
We offer Hestalloy equipments like Storage Tanks, Pressure vessels, Reactors, Heat Exchangers etc. which serve the application needs of both domestic and international markets. Use of superior quality steel, which is procured from reliable vendors provide required durability and longer life. Types:Hastelloy C-276, C-22, X, B-3 and B-2 Hastelloy Characteristics : • High resistance to uniform attack. • Outstanding localized corrosion resistance. • Excellent stress corrosion cracking resistance. • Good resistance to acids such as sulfuric, nitric, hydrochloric, hydrofluoric and chromic. • Ease of welding and fabrication. • High resistance to oxidation at elevated temperatures. Application : • Chemical Processing Industry. • Aerospace. • Pharmaceutical. • Oil and gas production. • Components exposed to flue gas or flue gas desulfurization plants.
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Fermentation Tank
SATYAM Tanks division focuses on the design, engineering and manufacturing of customized brewery vessels. Fermentation tanks are designed for the stuck fermentation by focusing on controlling parameters like temperature, pH for smooth fermentation. Combined with the expertise in high-technology tank manufacturing, SATYAM supplies renowned customized solutions for the small, medium-sized and large breweries.
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Stainless Steel Fabrication
We offer stainless steel products ( 300 & 400 series), which serve the application needs of both domestic and international markets. Use of superior quality steel, which is procured from reliable vendors provide required durability and longer life to our product range. We offer..... • Stainless steel chemical processing equipments. • Stainless steel Structures. • Stainless steel Railing
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