V-smart Thermotech Pvt. Ltd. Warje, Pune, Maharashtra

Smart Port is the immersion type temperature measurement equipment series designed for molten metals. It consist of a special electronic hardware and SMART LOGIC software which automatically corrects errors introduced due to derating/ageing effect of electronic components, in turn ensures long-term consistency in accuracy of measurement. Plateau Detection Technique is used for accurate molten metal temperature measurement. The microprocessor controlled electronics is housed in sturdy enclosure to suit foundry/steel plant conditions. Separate models are available for ferrous and nonferrous molten metal temperature measurement.    An immersion type portable battery operated temperature measuring system for any molten metal with wireless additional large display. Handy, light Weight and compactAutomatic Power-Off functionBattery Voltage status displayMeasures the temperature by contact type thermocoupleMeasures temperature within 3-8 secondsThe measured temperature on the portable pyrometer will be transmitted to additional large display via wireless communicationFor temperature measurement of molten Steel, Cast Iron, Copper, Brass, Bronze, Aluminum, etc. Advantages Plateau detection technique for accurate temperature measurement Intelligent Self Calibration Local display of temperature on portable pyrometer Additional remote 4 inch height large display unit for temperature No long compensating cable from Lance to the pyrometer Eliminates wiring cost Eliminates downtime caused by breaking or burning or shorting problem of wires System includes Smart Port B WLL - Portable pyrometer with local display- With wireless transmitter- For Ferrous metal   Temperature Range : 500 to 1750 °C   Type "S" Pt v/s Pt 10% Rh or  Type "R" Pt v/s Pt 13% Rh   For Nonferrous metal   Temperature Range : 300 to 1250 °C   Type "K" Chromel Alumel

Smart Port is the immersion type temperature measurement equipment series designed for molten metals. It consist of a special electronic hardware and SMART LOGIC software which automatically corrects errors introduced due to derating/ageing effect of electronic components, in turn ensures long-term consistency in accuracy of measurement. Plateau Detection Technique is used for accurate molten metal temperature measurement. The microprocessor controlled electronics is housed in sturdy enclosure to suit foundry/steel plant conditions. Separate models are available for ferrous and nonferrous molten metal temperature measurement. 

All Phoenix TM thermocouples are manufactured to the highest quality standards and conform to the ANSI MC96.1 special limits specification. The insulation material and the plug terminations are color coded to conform to the IEC 60584 standard.   For low temperature applications (up to 250°C) such as paint and powder coat curing in the finishing industry, various types of thermocouples are available; these include magnetic fixing for steel substrates and clamp fixings for non ferrous surfaces. Air and surface thermocouples are available in both magnetic and clamp type probes.   The thermocouple construction is designed to withstand rough handling, the type K, PTFE insulated wires are triple wrapped with stainless steel braid, and have a final overall PTFE insulation Heavy duty exposed junction thermocouples with PTFE insulation are also available in the low temperature range.   Thermocouples for the finishing industry have a unique design of removable sensor (magnetic and clamp) so that when the insulated cable wears, it can be replaced without the need to buy a complete assembly. This results in high potential savings. For high temperature applications (up to 1300°C) PhoenixTM supply a range of Inconel and Nicrobel sheathed, mineral insulated, thermocouples terminated with a high temperature miniature plug. These thermocouples have an insulated hot junction to ensure maximum protection against electrical interference from heating elements within the furnace.   Diameters of the mineral insulated thermocouples range from 1.6mm - for general purpose heat treatment applications to 3.0mm for slab and billet re-heat applications

The thermal analysis is a quick, reliable, & low cost application method enabling quality & melting process control of cast iron. From ironcarbon state diagram the thermal analysis gives direct information about solidification of cast iron. It allows analysis of carbon equivalent (%CE), Carbon (%C), Silicon (%Si) in iron melts like Grey cast iron, Ductile iron and Malleable iron.

PhoenixTM develops Thermal Barriers to suit specific applications; for example coating processes require Thermal Barriers to be free of all traces of silicone, whereas in the heat treatment industry, where Thermal Barriers are subject to high rates of heating and cooling, minimizing Thermal Barrier distortion is the main criteria. In other processes such as heat treating aluminium road wheels Thermal Barriers need to withstand full immersion in water from a high temperature. PhoenixTM can also design Thermal Barriers to meet specific process conditions, such as steel reheat processes which require graded insulation layers to withstand the 1300°C temperatures within the furnace.The many years experience of senior PhoenixTM personnel working within these industries is translated into the superior design of their Thermal Barriers for all heat treatment and finishing applications.

The disposable Smart Carbon Cup is well engineered to feed accurate, reproducible and consistent information of cooling curve of molten metal.   Very high accuracy of Carbon and Silicon. Very high success rate. Dependable. Guaranteed electrical contact throughout the test. Assurance of complete white iron solidification. Improved process control. Reproducible and uniform cooling curves. Fast thermocouple response. Excellent thermal insulation by using silica. Wide pouring temperature range. Can be used for both hypo- and hyper- eutectic irons. Easy to pour at every heat to exact specifications with lowest price. It can be used with base iron prior to magnesium treatment. Cups are available in square and round shape. Well-matched with any thermal analysis system (Carbon Silicon Analyser) Smart-Cup uses a horizontally mounted chromel-alumel thermocouple inside a cup, the volume of which has been chosen to make it suitable for all applications. The disposable Smart-Cup fits firmly on its stand, giving perfect contact throughout the entire measuring period, so assuring trouble free operation. Use of compensating cable ensures that, the required accuracy is maintained throughout the system.  

The thermal analysis is a quick, reliable, & low cost application method enabling quality & melting process control of cast iron. From iron/carbon state diagram the thermal analysis gives direct information about solidification of cast iron. It allows analysis of carbon equivalent (%CE), Carbon (%C), Silicon (%Si) in iron melts like Grey cast iron, Ductile iron and Malleable iron.   Principal of Operation: Thermal Analysis is the interpretation of cooling curve of liquid iron sample. First arrest point, the liquidus is a temperature level is directly related to Carbon Equivalent. CE = %C + %Si/3 + %P/3. Second arrest point, the solidus temperature, when referred with liquidus, allows the total carbon content prediction. For this; metal must solidify white which is achieved by Tellurium This specially designed Tellurium & other ingredient minimises the influence of entrapped particles, gases and particularly additions used in cupola produced iron. Our smart carbon cups are tellurium coated sensors with "k" type thermocouple can be used for Carbon Equivalent, % Carbon, % silicon in grey, malleable & base metal of ductile iron. Carbon cups are available to cover entire range of thermal analysis i.e. % Carbon + % Silicon/9 = 4.3. Traditional thermal analysis uses tellurium-coated cups. Carbon precipitates as Fe3C. Easy to detect temperature arrests and to calculate CE,% C and %Si.  Smart Grey Cup are non -tellurium test cups, specially designed to get information how carbon is precipitated into graphite. We get cooling curve of grey sample, when carbon is allowed to solidify as graphite. By using this cooling curve we can Prediction of Tensile strength, Brinell Hardness & type of microstructure of unalloyed cast iron, Measurement of Eutectic Cell Count & Inoculation Deciding Factor for cast iron, Prediction of %Nodularity, Nodule Count, Shrinkage Index    SMART LAB -Carbon Silicon Analyser/CE meter System SMART LAB is a microprocessor based instrument for quick thermal analysis of the iron melt before it is poured; this makes it possible to correct the melt for optimization & ensures higher quality when pouring. It is specially engineered to suit the foundry environment.     SMART LAB provides calculations of Carbon content (%C), Carbon Equivalent (CE), & Silicon content (%Si) for quick analysis of cast iron. This is an automatic analysing instrument that is used with SMART CUP & SMART TIP for both thermal analysis & immersion temperature measurement. It consists of a special electronic hardware and SMART LOGIC software which automatically corrects errors introduced due to de-rating/ ageing effect of electronic components, ensuring long-term accuracy of measurement.

Smart Port is a Series of immersion type temperature measurement equipments designed for molten metals. It consist of a special electronic hardware and SMART LOGIC software which automatically corrects errors introduced due to de-rating/ageing effect of electronic components, in turn ensures long-term consistency in accuracy of measurement. Plateau Detection Technique is used for accurate molten metal temperature measurement. The microprocessor controlled electronics is housed in sturdy enclosure to suit foundry/steel plant conditions. Separate models are available for ferrous and Non-ferrous molten metal temperature measurement.   Plateau detection technique: In this technique transient response of sensor and system is ignored. Steady state response is monitored and confirmed by taking several samples. Once it fits in its detection criteria the temperature is displayed. The operator can remove the lance to prevent it from melting in the molten metal bath. This technique displays correct temperature and ignores incorrect readings by giving error messages. Thus there is no possibility of hot spot measurement in this technique. This operation is completed in 1-3 sec in case of single dip paper tube thermocouple tips and 3-8 sec in case of Multi dip thermocouple tips. It ensures life of receptacle (connector for tip and lance). This technique is world wide used in Induction furnaces

Designed for multiple dips in slag free molten metal where only the quartz tube is immersed. It consists of a Pt/Pt-Rh thermocouple in an extra long quartz protection tube, cemented in a ceramic housing, and fitted with a special high temperature connector assuring complete contact even after a number of dips.    This sensor can be used for 8-12 times Depending on the intervals between successive immersions and the metal temperature, the number of measurements may vary. Available in standard IPTS 68 and IPTS 90 calibrations with different Thermocouple types: No sputtering and spilling  Ideal for induction furnace and ladles Tube length: 70mm Ceramic tube  More number of readings per thermocouple tip results in savings Decreased 'burn-out' problems of contact block/ receptacle Increased operator protection Light weight and small size saves packing, freight and storage cost Measuring time: 3 to 12 seconds Maximum immersion time : 8 seconds at 1650°C Contact block - Mini / Mark VII    For Ferrous /Non Ferrous metal Temperature Range : 500 to 1750 °C Type "S" - Pt v/s Pt 10% Rh Type "R" - Pt v/s Pt 13% Rh For Nonferrous metal Temperature Range : 300 to 1250 °C Type "K" Chromel Alumel

Wide temperature range Available in K / R / S / B type Assured thermocouple polarity Available in ceramic / fire retardant / splash proof / paper body Available in various lengths and diameters / sizes Cost effective Expendable immersion thermocouple Quick Dependable Highly accurate temperature Guaranteed electrical contact throughout the dip Fast thermocouple response. Easy to operate with very low price. Single or multiple use. Improved design enabled increased lance life   The Knowledge of liquid metal temperature is essential for the production and quality control of steel, cast iron and non-ferrous alloys. The molten metal temperature must be within strict limits to achieve the optimum quality before the heat or melt can be tapped or cast.   APPLICATION FIELD Molten metal temperature measurement in the production and refining processes of iron, steel and other ferrous and non ferrous metals in BOF, EAF, Induction Furnace, holding furnaces, Ladles, and so on.

Bosello High Technology S.R.L was formed in 1962 and today it is one of world's leading manufacturers of Industrial X -Ray Inspection systems for NDT Controls.   The Systems range from manually machines to fully automated machines.

Second arrest point, the solidus temperature, when referred with liquidus, allows the total carbon content prediction. For this; metal must solidify white which is achieved by Tellurium This specially designed Tellurium & other ingredient minimises the influence of entrapped particles, gases and particularly additions used in cupola produced iron. Our smart carbon cups are tellurium coated sensors with "k" type thermocouple can be used for Carbon Equivalent, % Carbon, % silicon in grey, malleable & base metal of ductile iron. Carbon cups are available to cover entire range of thermal analysis i.e. % Carbon + % Silicon9 = 4.3.Traditional thermal analysis uses tellurium-coated cups. Carbon precipitates as Fe3C. Easy to detect temperature arrests and to calculate CE,% C and %Si.

Aluminium extrusion Profile Inspection System. Inspection machine designed for harsh environment in production areas. Very user-friendly and requires no special skills. Romidot technology of High Accuracy, camera based, intelligent inspection systems sets high speed performance levels in the Profile Inspection.

Bosello High Technology S.R.L was formed in GENERAL CASTING RADIOSCOPIC EQUIPMENT 160 KV, 225 KV or 320kv in a different size cabinet HIGH-SPEED RADIOSCOPIC INSPECTION SYSTEM FOR LIGHT ALLOY WHEELSand today it is one of world's leading manufacturers of Industrial X -Ray Inspection systems for NDT Controls.The WRE THUNDER 3 equipment is the fastest solution for the on-line inspection of alloy wheels.

Hydrogen in aluminium results in gas porosity, surface failure at surface treatment, hot cracks at thermal treatment, micro explosion at welding, bad mechanical properties, influences the cast ability etc.   The control of hydrogen content is a must for high quality casting and optimized production Hydrogen measurement is based on First Gas Bubble principle of Y. Dardel.   ALUSPEED TESTER One device - four uses: Hydrogen measurement, Sample preparation for Density samples measurement, Drosstest and Straube-Pfeifer test   The Alu Compact is a hydrogen measuring device which distinguishes itself due to its compactness, easy operation and speed. Hydrogen measurement can be completed in less than one minute, CHAPEL portable- the hydrogen content in liquid aluminum can be measured. The "CHAPEL portable is the only device worldwide with which, through a method of direct ascertainment of the hydrogen content, can be continually carried out.

Immersion thermocouples are the most economical and effective way to measure liquid metal temperature with the highest accuracy, reproducibility and reliability. Expendable thermocouples are easy to use and require no special skill. They are available in various types to meet the specific requirements of different applications. Thermocouple butt weld with a small weld knot at the junction for faster response. Thermocouple wire is matched, certified and thoroughly source inspected in addition to being cleaned, annealed. Quartz tube protects the thermocouple is of the highest quality.Accurately controlled for optimum wall thickness and diameter to permit fast response, Refractory cement, Pre-formed lead wire machined formed for uniform fitting with the receptacle contact rings. No sharp edges anywhere on their surfaces. End of each wire is recessed below the surface of the plug to prevent damage to the lance receptacle on withdrawal.

With the "CHAPEL® portable" the hydrogen content in liquid aluminium can be measured. The "CHAPEL® portable" is the only device worldwide with which, through a method of direct ascertainment of the hydrogen content, can be continuallycarried out. The device distinguishes itself due to its compactness and easy operation. In the centre there are two separate user interfaces, through which the device can be easily operated.   The "CHAPEL® portable" probe reacts in liquid metal like an artificial bubble. It excels due to its outstanding temperature shock resistance. In addition, it has a life expectancy of more than a year and has excellent resistority in aluminium melts. Numerous possibilities for data storage and transference to the PC are implemented (RS232, Ethernet connection, USB).

Accuracy : ± 0.015 ccm/100g

Resolution : 0.01 ccm/100g

Voltage : RS232 100 - 240 VAC / 50-60Hz

Dimensions : 445 x 350 x 310 mm ca.

Weight : 18.7 kg

The thermal analysis is a quick, reliable, & low cost application method enabling quality & melting process control of cast iron. From ironcarbon state diagram the thermal analysis gives direct information about solidification of cast iron. It allows analysis of carbon equivalent (%CE), Carbon (%C), Silicon (%Si) in iron melts like Grey cast iron, Ductile iron and Malleable iron. Principal of Operation: Thermal Analysis is the interpretation of cooling curve of liquid iron sample. First arrest point, the liquidus is a temperature level is directly related to Carbon Equivalent. CE = %C + %Si3 + %P3. Second arrest point, the solidus temperature, when referred with liquidus, allows the total carbon content prediction. For this; metal must solidify white which is achieved by Tellurium This specially designed Tellurium & other ingredient minimises the influence of entrapped particles, gases and particularly additions used in cupola produced iron. Our smart carbon cups are tellurium coated sensors with "k" type thermocouple can be used for Carbon Equivalent, % Carbon, % silicon in grey, malleable & base metal of ductile iron. Carbon cups are available to cover entire range of thermal analysis i.e. % Carbon + % Silicon9 = 4.3.

The thermal analysis is a quick, reliable, & low cost application method enabling quality & melting process control of cast iron. From ironcarbon state diagram the thermal analysis gives direct information about solidification of cast iron. It allows analysis of carbon equivalent (%CE), Carbon (%C), Silicon (%Si) in iron melts like Grey cast iron, Ductile iron and Malleable iron.Principal of Operation: Thermal Analysis is the interpretation of cooling curve of liquid iron sample. First arrest point, the liquidus is a temperature level is directly related to Carbon Equivalent. CE = %C + %Si3 + %P3.

The disposable Smart Carbon Cup is well engineered to feed accurate, reproducible and consistent information of cooling curve of molten metal, Very high accuracy of Carbon and Silicon, Very high success rate. Dependable, Guaranteed electrical contact throughout the test, Assurance of complete white iron solidification, Improved process control, Cups are available in square and round shape.Well-matched with any thermal analysis system (Carbon Silicon Analyser).Smart-Cup uses a horizontally mounted chromel-alumel thermocouple inside a cup, the volume of which has been chosen to make it suitable for all applications. The disposable Smart-Cup fits firmly on its stand, giving perfect contact throughout the entire measuring period, so assuring trouble free operation. Use of compensating cable ensures that, the required accuracy is maintained throughout the system.

We manufacture auxiliary displays for any make of spectrometers, temperature indicators, thermal analysis systems, Carbon sulphur analysers, digital weighing scales etc.   Features Micro-controller circuitry enables it to connect it to any make of instrument Zero Maintenance Audio alert indication at the arrival of new data.   Optional Features  Display can be kept up to 2KM distance from Measuring equipment. Printer Port at display end. Green' & 'Red' LED indication for each parameter to indicate whether each parameter is with in specified range or not.   Specifications Enclosure - CRCA fabricated cabinet with powder coating 4 digit seven segment 1" OR 2" OR 4" height LED display. 230VAC VAC + 10%, 50 Hz Supply voltage (optional 110VAC)

One device - four measurements: Hydrogen measurement, Density samples measurement, Drosstest and Straube-Pfeifer test   The "Alu SpeedTester" developed by FMA, can be used to take four measurements. It is a hydrogen measurement tester which can in addition measure density samples and do the Dross and Straube-Pfeiffer test.   The device distinguishes itself due to its compactness, easy operation and speed. Hydrogen measurement can be completed in less than a minute. This device has USB, Ethernet, and RS232 as standard interfaces. Storage of measuring results on machine. Display of results on a colour display and setting parameters with touch screen. In addition data can, with our software, be graphically displayed, statistically evaluated and transferred into other programmes.