Jay Khodiyar Machine Tools Vavdi, Rajkot, Gujarat

Rotary Drum Dryer also known as a rotary kiln, is employed to reduce or minimize the moisture content of agro and forest waste, it is done by bringing it into direct contact with heated gas. The rotary dryer is made up of a large, rotating cylindrical tube. The dryer discharge end is lower than the material feed to convey the material through the dryer under gravity. Rotary Drum Dryer is suitable to dry raw material which contains high moisture up to 50% and more. JK make CE Certified Rotary Drum Dryer is special designed to reduce or minimize the moisture content of agro and forest waste to 10% or less for briquetting, JK Rotary drum dryer combines the function of drying and cooling, thus save 30-50% energy. WHAT KIND OF MATERIALS DO ROTARY DRUM DRYERS PROCESS? Rotary dryers are known as the replacement of industrial dryers. They are able to process a wide variety of materials, and can lend a hand in nearly any industry requiring industrial drying solutions. Some of the most common industries and materials in which rotary dryers are employed include are typical material rotary dryers process include agricultural by products & Waste, animal feeds, animal waste, Forest Waste, Paddy Husk, coconut Shell, bio solids, concentrates, municipal sludge & municipal waste. TYPES OF ROTARY DRYER MODEL NO. PRODUCTION POWER REQUIRED JKRTD 3000 kg/h CUSTOMIS JKRTD 8000 kg/h CUSTOMIS HOW IT WORKS Hot air is generated by wood/ Briquettes. Material is conveyed by screw at feeding point. Material is spreaded by lifters in horizontal shell. Hot air is sucked by fan through shell in the presence of wet material. With the rotation of cylinder, the material flow down to the lower end with the effect of gravity and discharge after drying, at end point material comes out with the help of cyclone & Rotary valve with required moisture. Evaporated moisture goes in atmosphere by sucking fan. Various models of Rotary Dryer are available basis on Moisture content and production requirements. Complete System of Rotary Dryer is automated where moisture content is adjustable. After the damp raw material is put into the dryer from one end, it is turned over through string-up rake inside the cylinder and distributed uniform in the dryer and contacted with counter current hot air fully. It speeds up heat and mass conducting of dry. During the period of dry raw material is effected by stirring-up rake with gradient and hot air. It can be moved and passed through the dry region and to star valve and then discharge the finished product. During the Drying Process, the best moisture content to pellet and briquette is about 13-15% and 11-12%, the function of the Rotary Dryer is to make the crushed pieces with suitable moisture. WHY CHOOSE JAY KHODIYAR? Our rotary dryers are built to the highest quality standards, with longevity in mind. The best part about buying a Jay Khodiyar rotary dryer is that you get the security of knowing your equipment is backed by over 60 years of experience, material and process knowledge, and a proven track record. We’ve built a reputation on building the best rotary dryers in the industry. All of our dryers are custom designed to suit the unique processing needs of your material. Whether you require low or high inlet temperatures, short or long residence times,counter-current or co-current flow, JAY KHODIYAR’s design team can design a rotary drum dryer for your application. FEATURE ROTARY DRYERS JK Rotary Drum Dryer have specially designed flights to maximize heat transfer between the material and hot gas stream We provide Heavy Duty Design due to which life of Equipments will be enduring With Rotary Drum Dryer we provide Processing and Mechanical Warranties We can offer cost competitive designs for pilot scale units that process as little as one ton per hour to heavy duty units in excess of 7 foot in diameter that process hundreds of tons per hour.

Material : Cast Iron

Country of Origin : Made in India

Our Briquettes Machine 75MM MODEL is the ideal choice of the manufacturers looking for output in the range of 800-1000 kg/hr. and not yet ready for the investment in installation of JUMBO 9075 MODEL. This machine is also supported by Hammer Mill (Powder Making Unit) that breaks raw material in powdery form that is suitable for final process of biomass Briquettes production. Input Bulk Density 140 To 200 Kg/M3. Briquettes have high specific density (1200 Kg/m3) and bulk density (800 Kg/m3) compared to 60 to 180 Kg/m3 of loose biomass.

Turbo Dryer is also known as Column Turbo Dryer (CTD) which is utilized for the Drying Purpose for all such Raw Material which is having high moisture content up to 30-35% such as fibrous material such as Bagasse, Jute, Coir Pitch, EFB Palm Waste etc from which moisture evaporates at the acceptable limit of 12%. GENERAL DESCRIPTION The system consists of screw conveyor, vibrating screen, feeding hopper vane guide, conveying line including insulated drying column and conveying line through which wet or moist material is conveyed with hot air.  A powerful low pressure open wheel centrifugal fan assures significant resilience time for removal of excess moistures. Material is conveyed to cyclone and discharged through air tap duct. WORKS Hot air temperature is kept according to the requirement from moisture of material. Your flue gas temp of 150 deg cent will not serve the purpose as material, even at 30-35 % moisture level, will require 300-350 deg centigrade. Also, for 50 % material, the temp may be used at about 500-550 deg cent. Flow rate will be around 10,000 cmh. The dryer is flexible at the joints, i.e., at the bends. So, you can take a 90 deg turn at any of the joints. Hence, including HAG, the dryer size could be 30 x 15 or 25 x 25 ft. with a height of about 29 ft. We recommend to use Hot Air Generator as Source for evaporating moisture from Biomass so that the Briquettes manufactured from such Biomass will be proved to be good Biofuel in Boilers  We use a SS chicken mesh at the outlet of furnace, which is sufficient to arrest any leftover spark in the flue gas, after it has travelled through 2-3 ups & downs in the Furnace. With 50 % input and 14 % output of Bagasse, CTD dryer will give an output of approx. 1500 Kgs/hr.

This Biomass Crusher Machine is used to grind biomass waste including wood chips, groundnut shell, wood waste etc. The maximum length of the waste varies from 3″ to 10″and dia 10 to 60 mm having moisture not more than 50%. The Crusher machine is integrated with Screw Conveyors to feed cut or raw materials in hammer mill. Biomass Crusher has long lasting durability & power pack performance. Biomass Crusher has a easy feeding hopper which makes smooth entry of Raw Material in Crushing Machines. Electric motor is 15 to 30 HP which can even do shredding of leaves & small branches along with Agro waste. Crushing Machine goes for long lasting profitable business as it makes a size which is perfect for the entering raw material in Biomass Briquetting Press, Machine .For Chipping and Shredding of biomass Agro & Forestry waste such as Groundnut Shell, Wood Chips, Wood waste, Tree Bark, sugarcane Trash, Palm Waste, Coconut Shell, Cotton stalks etc with maximum moisture content up to 50% and having maximum diameter up to 100 MM POWER PERFORMANCE & DURABILITY for long term profitability, our Chippers/Shredders are the perfect solution with stationary motor or Engine driven models and machines that connect to a Tractor PTO mount to your tractors 3 points hitch. With a big loading hopper you can shred leaves, small branches and coconut shells etc. In record time by shredding knives to chip branches up to 3″ dia, feed them into the chipping chute. A dynamically balanced rotor face plate V belt drive to the rotor and alloy steel hardened chipping blades for branches up to 3″ diameter and free swinging reversible shredding knives are fitted or taking on a variety of jobs. The easy feed hopper allows for smooth entry of leaves and other organic waste. Our Biomass Crusher Machine made of durable 5mm and 2 mm steel plates with heavy duty welded construction and strong motor mounts.