Jaykrishna Magnetics Private Limited GIDC, Rajkot, Gujarat

  The wet drum separator NTS is used to remove very fine magnetisable components from low concentration, low-viscosity liquids. The NTS is intended for use in the metal processing industry and for the treatment of preconcentrates extracted from the STEINERT high gradient magnetic filter HGF. Around 90 % of the grain sizes ranging from 1 µm to 1000 µm can be separated as sludge. Features such as stainless steel housing and powerful neodymium iron boron magnets are standard.General Princip :The liquid flows through a semicircular separating chamber beneath a stainless steel drum to which the magnetisable particles are attracted. The strong, high-gradient magnetic field is created by a cylinder consisting of permanent magnetic discs positioned within the drum. These special permanent magnets generate particularly high field gradients which are necessary for successful separation, as is the need with all magnetic separators. For recovering magnetic / ferrosilicon in dense media plants and iron ores wet drum separators are primarily used. They remove contaminants from the product stream, increasing product purity and plant productivity. In the applications where the product purity is most essential the wet drum separators can use powerful rare earth magnets which can remove very fine and weak contaminants even from dense materials. How it Works : The liquid flows through a semicircular separating chamber beneath a stainless steel drum gather is a semicircular separating chamber through which the liquid flows. The cylinder consisting of permanent magnetic discs are positioned within the drum to which the magnetizable particles are attracted. By rotating the drum, the filter cake is lifted out of the slurry and the magnetic field.    Features :   Wet drum magnets have high magnetic recovery and discharge.   The feed slurries recover the magnetics.   Available in single or multiple drum applications.   Recover magnetic solids in as clean a magnetic concentrate as possible .   Permanent magnet assembly eliminates coil burn-outs .   The magnet / pole elements are bolted to a mild steel shaft.   The drum is made from thick stainless steel for long service life.   Wet drum separators are available in different configuration like single drum, double drum and multiple drum. In double drum two separators are arranged back to back with a common feed back.   Applications :   Glass industry   Chemical industry   Plastic industry   Mining industry   Food industry   Pharmaceuticals industry   Foundry industry   Buyers Advantage :     Wet drum separator has following advantages for the buyers :   The separator provides minimum wear on the cylinder.   The materials are return to the feed point automatically.   It has the high magnetic solid discharge.   It can also handle heavy magnetic load.   Wet drum separator has wide industrial usage.

Vibrating Screening Machines are designed for screening of powders. These machines are simple and robust in construction. Available in Screen size of 1500 x 600mm,1800mm x 800mm, 2500mm x 800mm. Special sizes as per customer specifications are also manufactured. The Vibrating screens are also available with magnetic system to remove Fine iron. Contamination from products like Chemicals, Pharmaceutical and Food products etc.

For Faster, More Accurate Sizing, Splitting or Correcting. Designed for use in the sizing of Minerals, Ceramics, Refractories and other powders. The principle on which the Jaykrishna Multi-Form grader operates is equally adaptable for the handling of many ceramic products. The Unit is more than "Just a Screen" It is is a precision tool for producing accurate grades, not merely rough groupings of sizes. It is economical of power and space; screen life is long; upkeep low. Flexible in its adaptability to widely different materials and conditions, it is unyielding in the uniformity of grades produced. Available in several models.

  Unbalance Vibrating Motor is used as drive for vibrating Machine for bin discharging product feeding, screening etc. Different type of material can be handle such as Minerals, Refractories, Dyes, Chemicals, Intermediates, Food Product etc. The Vibration Motor are available in 3000, 1440, 980 & 750 RPM and from 1HP to 5HP.

This type of ferrous metal removal unit can be fitted simply in existing pipe line or outlet of various equipments like pulverisor, blenders, & classifier or any other outlet location. In standard type each unit comprises to permanent magnetic grids mounted one above the other. system with multiple grids are available for special application. The grids are easily removable for cleaning. The drawer is fitted with flanges at outlet. As standard the magnetic rods consisting hard ferrite ceramic magnets or high intensity rare earth magnet is fitted in a sturdy steel housing. Model with stainless steel grids and housing can be supplied if required. The drawer magnets are available with either Ferrite magnets or with High Intensity. Rare Earth Nd-Fe-B Magnets.  

Single/Double Deck Vibrating Screening Machines are designed for screening of powders. These machines are simple and robust in construction. Available in Screen size of 1500 x 600mm,1800mm x 800mm, 2500mm x 800mm. Special sizes as per customer specifications are also manufactured.The Vibrating screens are also available with magnetic system to remove Fine iron. Contamination from products like Chemicals, Pharmaceutical and Food products etc.

The Coolant Fluid with iron Dust particles Falling by Gravity to the Inlet of the Separator from the Precision Machine Tools such as Grinders, Milling Machines, Automates etc. The Coolant with Iron impurities come in to contact with Magnetic Drum and extracts all Iron particles. The Magnetic drum is kept clean at all times by a Scrapper Blade along the circumference. A rubber Roller Squeezes the sludge gathered to ensure that no coolant is wasted.

Feature : A sturdy welded M.S. Frame. The Magnets enclosed in Stainless Steel Drum having Powerful An - Isotropic Ferrite Magnets with Uniform Magnetics field all along the Circumference. Etc

Suspended Permanent Magnetic Overband Separators are designed to eliminate tramp metal from the product carried by belt, vibratory feeders or inclined planes.Over bands are mainly used to protect Machine such as Crushers, Shredders and others, to remove ferrous particles and purify products ( Industries like Foundries, Coal Mines, Cement Works, Food, Sponge Iron, Char coal, Glass, Chemical Industries and Domestic waste recycling Plants.)The permanent Magnetic Overband Separators are used when an automatic Removal of ferrous contamination is necessary. If not, fixed Permanent Suspension Magnets are more suitable.

MOTORISED VIBRATORY FEEDER MOTORISED VIBRATORY FEEDER: JAYKRISHNA manufactures Vibration motor base feeders, which utilize the forces set up by two synchronised counter-rotating, heavy duty vibrator motors. At Two points in each complete revolution, the centrifugal forces of each vibrator coincide, resulting in a linear force.Our feeders are custom built to meet any application needed. Feeders are built rugged to produce tje consistent flow rates and trouble free operation needed for efficient processing. The Feeder can be designed wither Base Mounted or Suspension / Hanging Type. APPLICATION: Liners can be provided for special application e.g. Feeding of ORE & Pellets in the Blast Furnace. Enclosed Body for feeder can be manufacture for Extracting Minerals for Storage Bins and Conveying to kilns. Technical Specification: The Mechanical Vibratory Feeder consist of a tray made out of Mild Steel. The body housing of the Vibrator is made from Heavy duty M.S.Plates. As the Motor get energised the Vibration sets the material in motion. The Vibration of the feeder will be controlled with the help of adjusting the loads of the motor. The Feeder will be mounted on Heavy Duty Spring Bar/Brakets or Base Mounting.

This is Ideally used to collect the iron scrap from the workshop floor. Magnetic plate with cover wheels and Handle in three different sizes are available.

High power Magnetic Rods are provided which prevents any iron material to enter in to the Machine. Special size Hopper Magnets are also supplied. Most useful for Plastic, rice Mill, Flour Mills, Cattle feed & Guar Gum industries. Available in S.S. 304316 construction also for Dyes & Chemical Industries.

Feature : HOPPER MAGNET CONSISTS OF HIGH COROCIVITY MODERN ANISOTROPIC PERMANENT MAGNET LIKE FERRITE / RARE EARTH MAGNET.

The principle of the Eddy Current Separator is fairly straightforward. Basically, a rotor comprised of magnet blocks, either standard ferrite ceramic or the more powerful rare earth magnets depending on application, are spun at high revolutions (over 3000 rpm) to produce an ‘eddy current’. This eddy current reacts with different metals, according to their specific mass and resistivity, creating a repelling force on the charged particle. If a metal is light, yet conductive such as aluminum, it is easily levitated and ejected from the normal flow of the product stream making separation possible. Separation of stainless steel is also possible depending on the grade of material. Particles from material flows can be sorted down to a minimum size of 3/32" (2mm) in diameter. There is no question that Eddy Current Separators have been a crucial development for the recycling industry.  

APPLICATION: Deburing, Preplate, finishing, Brighening, Smoothening, polishing, Burnishing, Edge Radiusing, De-rusting, Fine mark removing, De-scaling, De-Gressing, Deflashing, Micro Finish Improvements etc. FUNDAMENTALS:We are very much aware that final qualities of identical parts are very much depends on surface finishing of the parts.   The machines includes Bowl type Vibratory machines, Tumbler polishers, Centrifugal polishers, Vibratory Dryers and Magnetic finishers machines are our Popular product range. The Various example of parts Aluminum Die Castings & Al Extusions Cut Parts Automobile Componenets Brass Die Castings Bearing Cages & Rollers Blades-Steel(Sharpener,Surgical) Bulb Holder Components Steel Compressor spares & parts Copper Commutator Cutlery & Flatware Door Hardware Components Electrical Connections & Sockets Electrical Switch Components Electronic Components Fan Part, Hand Toolds, Alloy Steel, Hydraulic Pump Components Jwellary-Gold, Silver, Artificial Keys & Keys components Brass & MS , Lock Parts Lamp Components. LPG Gas Regulator Parts Machined Components Orthodental Instmts Sanitary Hardware Components Sheet Metal Components Sintered Bushes & Components Textile Machinery Parts WIndow Hardware Compunents Watch Cases, Dials & Parts Washers Zinc Die Castings Zip Sliders .OUR SUPPLIES AND SERVICES: We manufacture steel Burnishing media and also supply Ceramic media in different sizes and grades , Plastic media, Different compounds and chemicals as per customer requirements and corn.cobfor drying application. We also provide our technical skills to set up your process to achieve desired surface finishing. Besides this we also do reconditioning works including rubber lining, repairing, rebuilding of machines etc.

The Jaykrishna Electro Magnetic Vibratory Feeder are ideally suitable for controlling the flow of bulk Materials to secondary processing operation. The vibrations product are smooth uniform , volumetric flow, that is fully variable with the help of controller. The vibratory Feeder are used to control bulk products flow in bulk Handling plants, Like coke, Quartz, Mineral, Cement, Glass and many other industries Technical Specification: The Electromagnetic Vibratory Feeder consist of a tray made out of Mild steel or Stainless Steel and the body housing. The body housing of the Vibrator is made from Heavy duty M.S.Plates. As the Magnet get energised the Vibration sets the material in motion. The controller of Vibrator gives the controlled flow of the material. The housing of the Electromagnet is made in totally enclosed design make it dust proof. Application :

JAYKRISHNA Have developed Eddy current separators are commonly used to separatenon-ferrous metals from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created. These eddy currents repel materials with varying degrees of force depending on their composition. Thus, aluminum, copper and other metals can be separated from glass, plastic, wood, etc. creating clean product.   The principle of the Eddy Current Separator is fairly straightforward. Basically, a rotor comprised of magnet blocks, either standard ferrite ceramic or the more powerful rare earth magnets depending on application, are spun at high revolutions (over 3000 rpm) to produce an ‘eddy current’. This eddy current reacts with different metals, according to their specific mass and resistivity, creating a repelling force on the charged particle. If a metal is light, yet conductive such as aluminum, it is easily levitated and ejected from the normal flow of the product stream making separation possible. Separation of stainless steel is also possible depending on the grade of material. Particles from material flows can be sorted down to a minimum size of 3/32" (2mm) in diameter. There is no question that Eddy Current Separators have been a crucial development for the recycling industry. In a world of depleting natural resources the race is on to find faster, cheaper, more efficient ways of reclaiming and recovering raw materials, as well as improving the purity and reducing the risk of contamination during their processing. One of the more recent and exciting innovations in material separation is the non-ferrous Eddy Current Separator and how it is revolutionizing efforts to reduce waste and damage to the environment by recovering valuable non-ferrous metals from municipal and industrial refuse. Sorting and separating ferrous metals using magnetized systems has been standard practice for many years. Recovering non-ferrous metals, however, was a labor intensive, costly and a time consuming exercise, only feasible from bulk materials like incinerated refuse and fragmentized car scrap. It meant metal mixes, such as brass, copper, aluminum and steel were relatively worthless as a mixture and were often landfilled. It was like pouring money — and vital natural resources — down the drain. The Eddy Current Separator is able to separate and recover aluminum and other non-ferrous metals from household, industrial and incinerated waste, including inert plastics and other materials. It is able to separate metals from scrap, and remove metallic particles and contaminants from glass and other substances. In fact, Eddy Current Separators offer a cost effective method of recovering up to 95% of valuable material from rubbish and waste, grading precious metal concentrates for further processing. It also improves the purity of non-ferrous auto scrap up to 85-95%, maximizing the speed and efficiency of recovery and increasing profits. These systems use the latest and most effective magnetic circuits to produce strong eddy current forces, which maximizes efficient separation. Also incorporated are proven design features, such as quick and easy machine adjustments, single source dependability, and energy efficiency. Function: The eddy current effect appears if nonferrous conductors of electricity are exposed to a magnetic alternating field. The eddy currents in turn generate magnetic fields whose flux are opposed to the fields generating them, thus causing repulsive forces which discharge nonferrous metals out of the material flow.   Structure: The JAYKRISHNA eddy current metal separator Consists of a belt conveyor with two tail pulleys. The driving drum on the feeding side is driven by a geared motor, the belt speed can be electronically adjusted by continuous control. An extremely strong, fast rotating permanent magnetic system is located in the head pulley. The specific geometry of the magnetic system generates a pulselike magnetic field. The number of revolutions of the magnetic field is also continuously adjustable and can thus be adapted to the individual cases. The whole machine is a modular construction on a base frame (feeder, Eddy Current Separator, splitter unit) which can be easily transported and installed. An extensively equipped control makes possible an optimum adaptation to the respective charging material, thus ensuring best separation results.  Maximum friquency The frequency of the ECS rotor is critical to ensure that good separation is achieved. This is why we have developed a rotor specifically for can sorting that has the maximum number of poles and rotates at the optimum speed to give the best and most selective separation of aluminum cans.      EddyCurrent Separator Specification Model APPOROXIMATE CAPACITY USABLE BELT WIDTH DRIVE MOTOR H.P. ROTOR MOTOR H.P. JECS-20 4 TONS/HR. 20” 1.5 H.P 3 H.P JECS-30 6 TONS/HR. 30” 2 .0H.P 5 H.P JECS-40 8 TONS/HR. 40” 3.0 H.P. 7.5 H.P     Typical Applications:     98% recovery of aluminum cans from commingled recyclables   Stainless steel, copper, aluminum, brass from shredder residue and fluff   Non-ferrous metal recovery in refuse streams and ash streams in Waste-to-Energy facilities   Separation of non-ferrous chips   Aluminum scrap recovery in foundry sand reclamation   Glass cullet recycling   Wood waste processing   Aluminum extrusion recycling.

Jaykrishna Magnetics Pvt. Ltd. Have developed the unique designed circular, Gyrator screen is useful and impart for solid liquid, screening. The motor rotations vibration to an entire screen assembly mounted on the springs, which gives material desperation, stirring and movement due to rotary multi plane motion given by Heavy duty vibration Motor, Feed material continously moves in horizontal motion on Vibro Screen surface as per Loop pattern. The Jaykrishna screens givesiptimum screening, max feed rate and efficiency, as required. The vibratory screens are used to separate materials by partical size, shapes and small amount of oversize material. We are manufacturing the Machine in Single, Double & Tripple Deck Type with cover to avoid dusting. Applications: The screen is most useful for ceramic, abrasive, sand and glass, ceramic slip, sugar-mixed/screend juice, melt, seed, syrup and sugar-grading, food-biscuit, edible oilCellulose powder, cattle feed, starch slurry, spices, tea,Table salt, paper and pulp, fibre recovery, black liquor, bulk drugs and many other products. The special custom built screen are aslo available. Special Features: Flange mounted dust-tight 1440 R.P.M. unbalance vibration elec. motor. Manufactured in mild steel/S.S.construction. Replaceable wire mesh screen frame with quick changing of wire mesh screens. Right or Left-hand outlets. Dust tight covers.(optional) Ball tray decks to reduce screen plug blinging.(optional)

Magnetic system is built up either of anisotropic ceramic or High intensity Rare Earth magnets. The Magnet unit is enclosed in stainless steel or M.S.Housing making it suitable using in chemical , Paper & Ceramic industry. The Magnetic unit is easily removable from the S.S. enclosure by loosening a few quick release fasteners. For the removal of low magnetic particles or oxidized iron is removed, a system with High Intensity Rare Earth Magnets is recommended.

Feature : THE PERMANENT MAGNETIC TRAP CONSISTS OF HIGH COROCIVITY MODERN ANISOTROPIC PERMANENT MAGNET LIKE FERRITE / RARE EARTH MAGNET.