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Wheel Indenting Machine
Function By using SERVO PRESS, T. Wheel & ABS sensors indentation and indentation to measure the height. This machine is performed dynamically and then the part is divided into OK & NA OK part shall be fed to the next machine and NA part shall be rejected into NA 1) SERVO PRESS force : 5000㎏/㎠ 2) Ovality
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usb interface
This Electronic architecture used to interconnect the Electronic Hardware Devices such as Glass Scale, Rotary Encoder & Probe Head to the "Gnovations" software. It allows connectivity of Electronics DAQ Devices to the software. It includes the High speed data transfer through USB port. Design of 2- 9Pin D-Type Connectors, 1-ADC Connector, 1- 230V Input power Connector with Fuse. 13-LED lights or 16*2 LCD Display for Power "ON" indications, DATA Transfer Signals from each axis & High speed DATA transfer indications.
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Rebuilt Machines
We also offer Rebuilt & PC Retrofit Gear Testers of various makes and models such Maag pH60 / SP60 / PH100, Hofler EFRS 401 / 631, ZP260, Klingelnberg PFS600 / PFSU-640 Goulder Mikron IL 600, David Brown18T, Osaka Seimitsu, FrencoSH450, etc. • Installation and commissioning • Repairs and diagnosis of faults at sites • Acceptance tests with traceable masters • Preventive Maintenance • Service Training • Application Training • Stock and sale of spare parts • Free Telephone Support • Up gradations • Consultations on site preparation
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Rebuilt Gear Testers
The following points highlight features of our Rebuilt & Computerised Gear Testers. 1. Fully reconditioned & all defective mechanical parts reworked or replaced 2. Assured supply of complete spares & services for at least 10 years. 3. Experienced & Skilled Service Team for Service & Calibration. 4. Machine will be proved with CNC machine calibrated master within +/- 2 micron. 5. One year warranty for complete machine . 6. Upgraded more than 300 machines all over India 7. Gear Analysis software PC-based Retrofit Systems GEAR MAS™ for : - i) Gear Lead & Profile Testers of various makes and models viz. Klingelnberg, Maag, Goulder Mikron, Carl Mahr, Frenco, Osaka, David Brown, Fellows, Hofler, Hamai and Harbin China etc. ii) Gear Pitch and Concentricity Tester. iii) Gear Roll Tester. iv) DOP / DIP checking machine. i) Gear MAS™ I PC Based Retrofit System for Lead and Profile Gear Measuring Machine Features : New Version of Gear Software GEAR MASTM I (Ver 6.0): • Evaluation of Profile and Lead for Total Form Error, Form Error, Angle Error and Crowning error, Hollow crowning error, Tip Relief, Root Relief, Top end Relief, and Bottom end Relief. • Quality of Standard are free selectable as per DIN 3962, DIN 1829 and JIS and user selectable. • Curve Analysis (Manually analyze the graph) • Comparison of profile before and after heat treatment. • Facility to enter SAP, EAP, TIP Relief and Root Relief in terms of Roll length, Roll Diameters and Roll angle. • Angle errors between SAP to EAP, SAP to Tip relief, Root Relief to EAP, Root Relief to Tip Relief for Profile. • Facility to check the shaving and shaping cutters. • Facility to check the Involute with S-Profile. • Facility to check the protuberance. • Facility to show the side clearance angle and rake angle on a Print page. • Metric and Inch is free selectable. • Gear calculation from BCD and from OD. • To check Internal and External Gears. • Analysis of graph by using K-Chart. • Horizontal magnification for Lead/Profile from 50:1 to 1000:1 • Vertical magnification for Lead/Profile from 1:3 to 8:1. • User selectable reports with many features on print page. • Automatic calculation of PCD, BCD and Base Helix Angle. • Facility of storing the Graphs. • Calibration report automatic storage. • Evaluation methods are available (like Top to Bottom, Bottom to Top) • Password protection. ii) Gear MAS™ II PC Based Retrofit System for Pitch and PCD Runout and DOP measurement on existing Gear Testers Pitch & Runout Attachment for Gear Tester of any make : Gear MAS™II is a State of Art PC based Measurement & Analysis System for Inspection of Gear Pitch & PCD Runout. Features : 1. Automatic Evaluationof Following parameters as per DIN 3960 fp - Pitch deviation Fp - Cumulative pitch error fu - Adjacent Pitch error Fr – PCD Runout error 2. Automatic detection of DIN Grade of measured job data. 3. User configurable Tolerances 4. Provision of achieve / recall of standard and history data. 5. Generation of multicolor scaled reports in Graphical format. iii) Gear MAS™ III for Computerised Gear Roll Tester GEAR MAS™ III is a state of Art PC-Based Measurement and Analysis system for Gear Roll Testers of various makes such as Carl Mahr, Goulder Mikron, Osaka, Klingelnberg or any other make. 1. Evaluation of following parameters as per DIN 3963. fi" - Double Flank Tooth to Tooth error Fi" - Double Flank Rotational Deviation (Total Composite error) Fr - Runout error / Eccentricity error. Aa - Average center Distance. 2. Automatic detection of DIN Grade of measured job data. 3. Provision of achieve / recall of standard and history data. 4. Generation of multicolor scaled reports in Graphical format. 5. Linear & Polar representation of grap [B] PC Retrofit for old Roundness Testers – FORM MAS™ PC-Retrofit for all makes of Roundness and Form Metrology Instruments of various makes such as RTH, Mahr Perthen, Hommel, Mitutoyo Federal Kosaka etc.
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Probe Head Interface
It allows synchronization of Probe Head Signals to the USB Interface. It includes high speed signal converter, communicating with USB Interface. Design of 1-Round five Pin Connector, 1-ADC Connector, and 1-230V Input power Connector with Fuse.
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Portable CNC Pitch testers from Donner
We are pleased and proud to inform you that Prime Technologies has partnered with Donner + Pfisteras Business partner forPortable Pitch Testers. Under the partnership Prime Technologies will market & Support D+P products in India. Thus Indian customers i.e. OEM manufacturer, Vendors, Distributors, Now have an excellent opportunity to upgrade their inspection facilities with world renowned D+P products. The new portable pitch measuring instrument ES 4100 offers an extremely exact method of measurement based on the principle of chord measurement (comparator method). A high degree of operational convenience is possible by the built in processing of the measured data and the tilt and swivel display touch-screen. One Stop solutions for Pitch & Run Out testing of Gears • Diameter can be inspected > 10mm • Easy mode • The quality level of the gear teeth is easily determined by theevaluation software to ISO, DIN or AGMA standards. • The result of the measurement is displayed immediately by the apparatus itself, and stored. • Can be used in manyproduction locations. Possible to integrate with Production machine. • Measurements are stored automatically in the instrument andcan be recalled via the part numbers identifications. • The records are printed out via wireless printer or via Memorystick. • The measurements can be stored and printed out on an external PC in the form of PDF file. • Permissible measuring uncertainty: 2s range Fp: ± 0.1 µm / Guaranteed ± 0.2 µm Fp: ± 1.0 µm / Guaranteed ± 1.5 µm Fr: ± 0.2 µm / Guaranteed ± 0.4 µm
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Master Gears
Gear Testers India offers Custom made Master Gears for Gear Testers Calibration as per the requirement. NABL certified Master Gears
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KNM Metrology GmbH
Special Customized gear measuring machines RPGxxx • Special customized measuring machines for Rotational Symmetric • work pieces RPHxxx / RPVxxx / RPBxxx / RPCxxx. For Measurement of Crank • Shafts, Large Bearings, Shafts etc. • CNC Portable Measuring machine RPG PM 750/1250 for measurement of Spur & • Helical gear directly on Production machine. • PTB Certified Proven Measurement software • Contract development, Engineering, Prototyping
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Hub Bearing Drag Testing Machine
Function Test bearing Durability after long period test by approving rotation rpm, time, drag load as hub bearing dynamic drag test device • Test Iteme • Hub Bearing Durability Test • Measure Rotation torque regarding approved load • Test Condition • Rotation rpm, Approved Load Test Time • Cycle Time • Test Time setup function
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Gear Noise Tester
Your customer wants to use the gearbox or the electro-motor but does not want to hear it? • You like to detect failures in the production and avoid disassembly of components? • Classification by noise testing is a widely established and accepted procedure for quality inspection in production. • Atomized noise testing of parts can detect what leads to irritating noise in the omponent beforeit is assembled. Defects of the part as well as missing steps in the manufacturing process can be identified within seconds. • The evaluation is capable of configuring a wide range of classes for validation. This enables you to track trends in favour of preventive maintenance. Furthermore the time between installation and start of production can be significantly reduced.
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Gear Noise And Roll Tester
Future production integrates all stages of the manufacturing process, from green part and subassembly to end assembly, into one single workflow. Today's quality standards for even the smallest parts require sophisticated concepts for inspection. Not only the inspection itself but a number of constraints, from cycle time to handling, must be taken into account. Results of quality inspection and analysis may help in a lot of ways: support zero-defect-strategy detect wear and failure in the process shorten time for start-up in new productions improve quality Why pay for anything you do not need? You like to be able to increase unctionality, variety and through-put at any time? Easily expandable from simple manually loaded module up to completely integrated testing of all gearings of a gearbox. Immense potential for cost saving through multiple use of single modules (e.g. share lasermarking module between 3 testing modules; up to 3 different parts may be tested on one testing module; up to 5 modules can be loaded by one Scara-robot etc.) Extraordinary compact Cabling with plugs allow easy expansion or relocation All modules are designed in a similar concept. The base frame is identical for all, the principal mechanics also. Electrics and SPC are mounted on plates that may be fixed on any side of the module or in the control cabinet. Thus, even the most simple module with manual loading may be extended to an entirely production integrated one. You then can add a smoothing module etc. Only very few parts are depending on the part to be tested, the overall design is quite simple and thus easy to maintain. Classification by noise testing is a widely established and accepted procedure for quality inspection in production. Automized noise testing of parts can detect what leads to irritating noise in the component before it is assembled. Defetcs of the part as well as missing steps in the manufacturing process can be identified within seconds. The evaluation is capable of configuring a wide range of classes for validation. This enables you to track trends in favour of preventive maintenance. Furthermore the time between installation and start of production can be significantly reduced. Noise testing Your customer wants to use the gearbox or the electro-motor but does not want to hear it? You like to detect failures in the production and avoid disassembly of components? Fast (e.g. 2 cycles with 2 sec. each for gear testing) Teachable Significant classification although complex evaluation Easy to integrate even into existing productions
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gear metrology
We are leaders in Gear Metrology & Industrial Metrology. We are in the field of Gear Measuring Machines and 100% Automated Inspection and Sorting Machines for Auto Parts. We do Servicing, Rebuilding & Computer retrofitting of various makes & models of Gear Testers & many Metrology Instruments such as Roundness Testers, Contour measuring Machines etc. Based on your requirements we built the machine for 100% Automated Precision Inspection and Sorting for Auto Parts.
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Gear and Spline Measurement Machine
The URM-K measuring instrument is a very flexible device to inspect profiled components, such as profiled shafts. The traditional place for the unit to be used is on the shop floor directly next to the production machine. This location is ideal for quick and reliable sampling inspections. Criteria and Applications : Quick and precise determination of gearing features such as dimension, concentricity, roundness, individual and cumulative pitch deviation, helix angle. Easy operation. Diameter inspection for size, concentricity and roundness. Determination of locational deviations by referencing the gearing, diameters and surfaces. Highest precision by means of substitution method (calibration on setting masters). Flexible and versatile for use with all types of different workpieces. Simultaneous visualisation of size, form and locational deviation. Link between production and inspection room. Very robust design, to be used on shop floor directly next to the machine tool. Minimum maintenance costs due to its excellent wear resistant design. Documentation of the measuring results for process control, e.g. QS-Stat® interface. Customer specific adaptations of mechanics and software. Interlinked usage within automation possible. Types : The URM-K is available with different options. Choosing the right instrument depends on the workpiece to be measured and on the measuring task. All instruments can be driven manually, semi-automatically or fully automatically. We are happy to advise you on and supply you with tailor-made instruments for your requirements. The following are examples of measuring task and measuring geometries already implemented: The inspection instrument URM-R is most suitable for fast 100% inspections of profiled components, such as toothed shafts. The workpiece is held between two centres – it rotates by 360 degrees during the inspection process – and different inspections can be carried out simultaneously, e.g. splines, bevel gears, spur gears, diameters and plane surfaces. The traditional place for the unit to be used is on the shop floor directly next to the production machine. This location is ideal for quick 100% inspections. Criteria and Applications: Quick and prices determination of gearing features such as dimension, concentricity, roundness, individual and cumulative pitch deviation, helix angle. Easy operation. Inspections of splines, bevel gears, spur gears, diameter and surfaces. Diameter inspection for size, concentricity and roundness. Inspection of several simultaneous measuring points. Determination of locational deviations on gearing, diameter and surfaces. Ideal for 100% inspection on the shop floor. Reducing the workload of the inspection room. Documentation of the measuring results for process control, e.g. QS-Stat® interface. Highest precision with substitution method (calibration with setting masters). Customer specific adaptations of mechanics and software. Types: The URM-K is available with different options. Choosing the right instrument depends on the workpiece to be measured and on the measuring task. The instruments can be driven either semi-automatically or fully automatically. We are happy to advise you on and supply you with tailor-made instruments made to your requirements. The following are examples of measuring task and measuring geometries already implemented:
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Electronic Probe Head
Design architecture is based on 2D measuring for Profile (Involute) & Lead. This Probe head brings highly accurate and flexible probing & offering the user a highly flexible low cost solution. This Probe Head can carry vide range of Stylus (External as well as Internal) offer from Gear Testers India.
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contour measuring machine
Retrofitting measuring machines has become very popular in the recent years because it restores full performances to a measuring machine. Only its electronic and software capabilities don't reach any longer the level required on today's market.Wenzel & Prime Technologies are, in this field & over 20 years of experience we retrofitted hundreds of measuring machines, CMM - Retrofits - Upgrades - Software etc.
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Bolt Thread Shape Testing Machine
Function Equipment for sorting defective products through thread unit wise of vision system. • Test Item Thread Shape, Pitch • Accuracy 0.05 mm. • Cycle Time 0.5~1 sec
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Bearing Outer Race Measuring Machine
Function As a in line system, this is the machine for checking the O.D of bearing outer race. The measurement is performed dynamically and then the part is divide into OK & NA. OK part shall be fed to the next machine and NA part shall be rejected into NA chute. • Accuracy •Ovality < 2㎛ • RaceTaper < 3㎛
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Bearing Internal Diameter Rotation Testing Machine
• Function Bearing internal diameter measuring and rotation torque test equipment Installed in manufacture line to execute special test • Test Item External Diameter, Rotation Torque, External Diameter • Accuracy Repeatability within 3 micron • Cycle Time 5 sec
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Bearing Durability Testing Machine
Function Test bearing durability according to temperature , RPM, tension, Time conditions as equipment for testing bearing durability • Test Item • High Temperature condition • Bearing Durability test • Test Condition • Rotation RPM • Temperature Change • Tension Change • Test Time • Cycle Time • Test time setup function
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Assembled Bearing Runout Torque Tester
Function As a in line system, this is the machine for measuring run-out the assembled, Torque is measured in good parts. The measurement is performed dynamically and then the part is divided into OK &NA. OK part shall be fed to the next machine and NA part shall be rejected into NA • Accuracy 1) Ovality
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Gnovation Software
Gnovation is Gear checking (sphere and helical) software design to develop to evaluting the errors of below parameter. Total form, form & angular (slop) errors, Crowning error for profile & learn, Tip root relief for profile, Top bottom relief for lead, K-chart evaluation, All the errors are evaluating as per DIN 3962, JIS.
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usbGnovations Hardware
Usbgnovations is the hardware to synchronisation between the gear testers and the gnovation software. All unique windows xp7 based software to collect data from tester and communicate the software through usb. It includes 2 high speed digital inputs, and 1 high speed analog input.
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Gear roll tester
Fully reconditioned & all defective mechanical parts reworked or replaced,Evaluation of following parameters as per DIN 3963,Double Flank Rotational Deviation,Double Flank Tooth to Tooth error, Automatic detection of DIN Grade of measured job data.
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gear pump repair services
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