Dhanaprakash Industrial Corporation Kupwad, Sangli, Maharashtra

For no bake, shell sand. Complete automated gas fired plant.For no bake, shell sand. Complete automated gas fired plant.

Solar Power can be directly (DC supply) used for Heating Furnaces during daytime. These furnaces are also fitted with Automatic gas burners. As solar energy reduces, gas heating starts. Solar retakes over next day morning. This combination of SOLAR+GAS reduces operating cost up to 60% compared with Government Power supply tariff. The Cost of Investment is recovered in less than a year or even less if 100% depreciation is availed.   Scheme: 100 kW Heat Treatment Furnace needs 624 sqmt panels to be mounted on the roof/open space facing south. No Inverter. No Battery required. Approx. 800-1000 kWh (Units) are generated which will directly heat your furnace. If solar power goes short than required for process, gas burners will automatically start and makeup the heat.   Most Recommended for: Heat Treatment Furnaces. Aluminium melting, holding, Annealing Furnaces Powder Coating, Paint-Baking Ovens Core, Mould Batch or Continuous Ovens.

Type : Solar Furnaces

Material : Aluminum, Iron

Certification : CE Certified, ISO 9001:2008 Certified

Voltage : 110V, 220V, 230V, 380V, 440V

Condition : New

Application : Heating Process

Driven Type : Electric, Hydraulic, Mechanical, Pneumatic

Power Source : Solar

Automation Grade : Automatic, Fully Automatic, Manual, Semi Automatic

MECHANICAL SAND RECLAMATION SYSTEM Chemically bonded foundry sand after metal pouring can be partially or fully reclaimed for reuse.  Mechanical sand reclamation.  Thermal sand reclamation. After knockouts Sand lumps are fed to a lump reducer “Vibraclaim” where due to vibratory gyratory motion lumps abraded with each other to release the original sand grain.The abraded sand grains and fines are then fed to classifier, where mixture is fluidized to remove fines.If sand lumps are hot water cooled tubes are used to cool the sand.Dust collection system collects all fines which are disposed off.Above system is used for mechanical reclamation system. for small foundries.     THERMAL SAND RECLAMATION Chemically bonded foundry sand after metal npouring can be partially or fully reclaimed for reuse. Mechanical sand reclamation. Thermal sand reclamation. When sand to metal ratio is high and total quantity of sand replenishment goes high thermal sand reclamation is used to eliminate the waste sand and stop buying new sand thus double environment impact. The thermal reclamation starts with mechanical reclamation. The mechanically reclaimed sand is pass through calciner to burn off the chemicals to get reclaimed sand which is better than new sand. This technology is suitable for: Nobake sand Cold core sand Shell sand

Type : Sand Reclamation Plant

Certification : CE Certified, ISO 9001:2008

Voltage : 110V, 220V, 380V, 440V

Automatic Grade : Automatic, Fully Automatic, Manual, Semi Automatic

Driven Type : Electric, Hydraulic, Mechanical, Pneumatic

Calcining is heating the material to a certain temp. for certain time and for a particular operation. Often calcining process for organic materials produces hazardous gases which cannot be left to atmosphere. Many times these gases have heating value and hence they are recirculated through a combustion chamber for heat recovery.   Indirect calcinerProducts pass through a tube ,which is heated from outside , both , products of combustion and liberated gases are sucked by pollution control equipment to make them dischargeable In this system calcination under atmospheric control is possible.Heating media can be electrical gas oil fired.   Direct firedMaterial and combustion devices are normally in the same side as a concurrent system some time counter current. Both products of combustion and gases are treated in pollution control system. Waste disposal management is essential for any enterprise. Through in-house R&D, and proficiency in combustion engineering, Dhanaprakash Industrial Corporation have developed waste disposal systems for waste disposal management applications, including hazardous industrial, chemical and bio-medical waste. Solid wastes are recommended to be calcined- rotary calciner is recommended for many applications.

Type : Rotary

Material : Aluminum, Iron

Certification : ISI Certified

Weight : 100-300kg

Voltage : 380V

Condition : New

Application : Heating Process

Driven Type : Electric

Warranty : 1 Year

Cooling Is EQUALY Important as Heating Submersible Agitator is a key equipment for Quenchant Tank Agitation in Heat Treatment process. The Airless agitation with 0.5-2.0 m/sec. velocity resulting in 8000 C/min hot job cooling rate achieves the required properties. The Submersible Agitators are any time removable equipment, not only agitates the quenchant but offers high thrust on hot jobs, due to which vapour blanketing is instantly broken (or do not allow) and heat is dissipated at tremendous rate. It is used for Water, Water Polymer and Oil Quenching Tanks very effectively. The performance parameters of the submersible agitators are shown in the following table with the rated voltage of 415V and the frequency of 50Hz. However special agitators with 380V ~ 60 Hz or other supply conditions are available on request. Quenchant- Water, Oil, Polymer. Cooling Rates- 800 c/min. Velocity- 0.6 m/sec.

Type : Agitator Tank

Application : Mixing

Certification : Ce Certified, Iso 9001:2008

Application : Industrial

Feature : Excellent Agitation, High Durability And High Tensile Strength, Low Power Requirements, Simple Structure For Easy Maintenance

Voltage : 110v, 220v, 380v, 440v

Condition : New

Driven Type : Electric

Automatic Type : Automatic, Semi Automatic

We are offering pollution control equipment. Cupola exhaust gases quenched and cleaned, medium pressure ventury scrubber collects finest particulate matters. Treated flue conforms pollution norms

Type : Air Pollution Control Equipment

Application : Controlling Air Pollution

Certification : CE Certified, ISO 9001:2008

Voltage : 110V, 220V, 380V, 440V

Automatic Grade : Automatic, Fully Automatic, Manual, Semi Automatic

Driven Type : Electric, Hydraulic, Mechanical, Pneumatic

Automated batch ovens for core Oven with hot air Burner. Or electrical.  Fuel-Diesel/Kerosene/LPG/NG.  Combustion complete and concealed.  Applications-Foundry core ovens, powder coating ovens, powder coating, paint baking, burnout, drying etc.     Continuous On Line Core Ovens Mold drying technology Hot air generator based. Directly fired/heated with forced convection. Continuous – slat conveyorized. Trolley movement mechanism. Pallet movement mechanism.

Material : Metal

Certification : ISI Certified

Application : Industrial

Weight : 100-1000kg

Voltage : 220V

Frequency : 50Hz

Power : 1-3kw

Driven Type : Electric

Warranty : 2years

• Flaskless, Flask, Cement Sand, No Bake Moulds quickly uniformly dried. • Online, Tunnel, Portable custom designed models. • GasOilElectrical Heating. • PLC Controlled. • Mould strength unaffected.

Vibraclaim, cooler classifier, dust collection systems.Vibraclaim, cooler classifier, dust collection ststems

Typical Aluminium Chips contain magnetic Iron Material which sticks to chips due to Oil and Water used during machining.; Hence Chips are required to be dried to make it free from oil and moisture, which is then passed over a highly sensitive Magnet with vibrating screen. Initial Fe Content-0-50%. Final Fe Content-0.5%. Typical Batch-200 Kg. Continuous rotary dryer & magnetic separation. Refractory Lined Rotary Drier. Fully Automatic Gas/Oil Burner Controlled. Vibrating Feeder for receiving and discharging of dried chips. Highly Sensitive Magnetic Drum for separation. Automated System. Ideal for Aluminium foundry with Machine shop.

Type : Magnetic Separators

Usage : Removing Iron Chips And Ferrous Particles

Voltage : 110V, 220V, 380V, 440V

Automatic Grade : Automatic, Fully Automatic, Manual, Semi Automatic

Driven Type : Electric, Hydraulic, Mechanical, Pneumatic

Completely indigenised components High pressure - no back pressure no smoke- ladle completely closed by lid Gas train for gas control Stainless steel lid with ceramic module lining Motorised/hydraulic up down, tilting, swinging motion High heat resistant burner Temperature measurement & control Nozzle, Electrode etc. easily cleaned Continuous flame monitoring Auto Ignition Fully automated unit PLC control (optional)   Innovations Ladle Drying and Preheating. Ladle Preheating Systems are custom designed and manufactured by Dhanaprakash.  More than 250 installations in India and abroad. Any Ladle, Any Fuel, Any Position, Any Metal - PLC programmable systems. Quick, Smokeless, Energy Efficient. Recipient of G S Parkhe Award of MCCI in 1997.   Concept Ladle completely covered by insulated Lid - No Heat Loss. Ladle bottom temperature is Higher than top. Auto Ignition, Fuel & Air on/off, temperature sensor for control. Instant preheating to 10000C. Waste Heat Recuperator preheats Combustion Air. All ladles of foundry single Preheater. Motions, Air, Fuel supply automated with interlocks. Single fuel or Dual fuel.  

Type : Ladle Preheater

Application : Industrial

Voltage : 380-440 V

Condition : New

Automatic Grade : Mild Steel

Structure : Vertical, Customised

We offers instant ladle pre heater. Completely indigenised components high pressure - no back pressure no smoke- ladle completly closed by lid gas train for gas control stainless steel lid with ceramic module lining motorisedhydraulic up down, tilting, swigining motion high heat resistant burner temprature measurment & control nozzle, electrode etc. Easily cleaned continous flame monitoring auto ignition fully automated unit plc control (optional).

Heat treatment furnaces latest, strong, sturdy, plc/pc controlled heating quenching technology by dhanaprakash mn steel hardening, ss solution treatment, forging, quenching, tempering & normalising. Also available for pwht (post weld heat treatment) (n+q+t & q+t) applications annealing normalising hardening solution treatment heating forge heating tempering  aluminium solutionising  stress relieving ductile iron full annealing adi (austempered ductile iron).   auto cycle control ramp, soak, cool ... 8 steps profile 10, 20 profile memory multi input multi output (mimo) pid controlling action. plc based programmable controller. one burner, one thermocouple forms one pair as zone, thus multi zone control digital display for time temperature graph online with usb pen drive for data storage, wired lan pc connectivity for real time graph printing complete report generation by data logging & processing (scada).   firing high velocity short flame burner. direct on/off pulse firing effect. smokeless perfect combustion.   uniformity calibrated to api, ams, cq9, stm, asme, norsok national traceability (nabl) the furnaces are calibrated for uniformity as per api 6a standard (the temperature difference between highest & lowest points at stabilised conditions should not be more than 13ºc.)   mechanization trolley - movement by geared motor with brake. door - movement by geared motor with brake, counter weighed, door lock unlock - innovative, pneumatically operated instant latching unlatching for perfect sealing.   construction strong rigid construction. heat resistant grade ci castings at door and frame, bogie and furnace interface eliminates warpage. railway rails for load bearing under temperature. triple sealing minimising heat losses.   insulation high temperature high density ceramic fibre monolithic anchored lining. self-supporting monolithic anchored extended door lining.   recuperator all fuel fired furnaces are equipped with recuperator to recover the heat from flue gases by preheating combustion air. By thumb rule a rise of 1500 c in combustion air 7.5% heat is recovered.   plc control large furnaces handle high value materials; it is essential to install plc for operation to avoid manual errors. plc checks each & every operation prior to loading of materials called booting to ensure air/gas/power etc. Are within the specifications & all the sensors are in working condition plc monitors each & every operation during auto cycle for supply conditions, flue temperatures burner operations any deviation is automatically notified audio visually & through scada. plc keeps event history for the record.   control panel aesthetically powder coated control panel. electrical switch gears for drives, burners. status indication and control. burner sequence controller and flame failure device. programmable start-up, burner, temperature controlling system.

Type : Industrial Manipulators

Certification : CE Certified

Application : Industrial

Voltage : 110V, 380V, 440V

Condition : New

Automatic Grade : Automatic, Semi Automatic

Feature : Accurate Motion, Extremely Robust, Highly Stable, Rugged Construction, Vibration Free

We are offering incinerator. • electronic waste is eliminated in rotary calciners, • precious metals collected, • pollutants treated in venturi scrubber and vented off in 30m high chimney. • capacity - 50 - 200 kghr shredded waste of pcb, and other electronic parts, • primary cumbustion - 850± 50c. • secondary chamber - 10500c 1 sec. Res. Time. • fuel - gas, diesel, electricity. • turbo technology - waste offers heat for burning itself partially. • pollution control equipments venturi scrubber, quencher demister, id fan in stainless steel. • emissions - as per national ambient air quality norms.

We offers heat treatment furnaces, rapid quench furnaces. Annealing normalising hardening solution treatment heating forge heating tempering aluminum solutionising stress relieving ductile iron full annealing.

  Latest, Strong, Sturdy, PLC/PC Controlled Heating Quenching Technology by Dhanaprakash MN Steel Hardening, SS Solution treatment, Forging, Quenching, Tempering & Normalising. Also available for PWHT (Post Weld Heat Treatment) (N+Q+T & Q+T)   Applications   Annealing Normalising Hardening Solution Treatment Heating Forge Heating Tempering  Aluminium Solutionising  Stress Relieving Ductile Iron Full Annealing ADI (Austempered Ductile Iron).     Auto cycle control Ramp, Soak, Cool .... 8 Steps Profile 10, 20 Profile Memory Multi Input Multi Output (MIMO) PID Controlling Action. PLC Based programmable controller. One burner, one thermocouple forms one pair as zone, thus multi zone control Digital display for time temperature graph online with USB pen drive for data storage, Wired LAN PC connectivity for real time graph printing Complete Report generation by data logging & Processing (SCADA).

Type : Heat Treatment Furnaces

Certification : CE Certified, ISO 9001:2008

Diesel, Gas, Dual fired, Radiant Burners for Industrial Application based on following concepts. • Perfect combustion(100%). • Appropriate combustion. • Process - Combustion Physical Separation. • Excess air Control. • Fuel & Air OnOff. • High Convection Turbulence, Churning of furnace Gases. • Compatible to any PID, PLC, VLCC control system. • Burner & Furnace match for each other.

Rotary Calciner Calcining is heating the material to a certain temp. for certain time and for a particular operation. Often calcining process for organic materials produces hazardous gases which cannot be left to atmosphere. Many times these gases have heating value and hence they are recirculated through a combustion chamber for heat recovery. Indirect calciner Products pass through a tube ,which is heated from outside , both , products of combustion and liberated gases are sucked by pollution control equipment to make them dischargeable In this system calcination under atmospheric control is possible. Heating media can be electrical gas oil fired. Direct fired Material and combustion devices are normally in the same side as a concurrent system some time counter current . Both products of combustion and gases are treated in pollution control system. Waste disposal management is essential for any enterprise. Through in-house R&D, and proficiency in combustion engineering, Dhanaprakash Industrial Corporation have developed waste disposal systems for waste disposal management applications, including hazardous industrial, chemical and bio-medical waste. Solid wastes are recommended to be calcined- rotary calciner is recommended for many applications.   Down Draft Incinerator Down draft incinerator with pollution control device. Gas quencher, Ventury scrubber, Mist separator, ID fan, Solid, Liquid, Gaseous feeds accepted. Emissions as per Indian and International Pollution control norms. Residue in glass state. Maximum temperature 1050ºC. Fully automatic operation. Fuel - Diesel, Natural Gas.

Type : E Waste Recycling Plant

Certification : CE Certified

Voltage : 110V, 220V, 380V, 440V

Condition : New

Application : E Waste Recycling

Automatic Grade : Automatic, Fully Automatic, Manual, Semi Automatic

Driven Type : Electric, Hydraulic, Pneumatic

Combustion Devices High Velocity Burner for Furnaces Replaces Electrical Heating for Cost Saving & Quality Enhancement Churning. Circulating. Thrusting. Penetrating. Pulsating. Driving. Fully Automatic. Fuel- HSD/ Kerosene/ LPG/NG /Bio CNG Complete combustion, smokeless, high velocity short flame. Compatible to on/off, PID, Multi Input, Multi Output PLC controller. Offers excellent uniformity as per API 6 A standard. Applications- All high temperature automatic furnaces, heat treatment furnaces, Pot furnaces, wire annealing etc. Innovations Diesel, Gas, Dual fired, Radiant Burners for Industrial Application based on following concepts. Concept Perfect combustion (100%). Appropriate combustion. Process - Combustion Physical Separation. Excess air Control. Fuel & Air On/Off. High Convection Turbulence, Churning of furnace Gases. Compatible to any PID, PLC, VLCC control system. Burner & Furnace match for each other.   Combustion Automation Each Burner has Burner Sequence Controller for operation. Flame Sensor. Separate Burner Control Panel. Temperature control Automation & Recording Compatible to PID, PLC, Micro controllers. Std. 8 step Ramp Soak Profile & 10 Profile memory or more. Complete Safety - PLC control. Paperless Graph on HMI, PC Connectivity. Applications Heat Treatment - Electrical Bogie Hearth, Tempering, Normalizing, Hardening- Tempering, Atmosphere controlled, Blueing, Burnout, Wire Annealing. Aluminium Industry - Holding, Solution Treatment, Ageing, Ovens, Flash Annealing, Collapsible Al Product Processing Al-Cu-Brass, Billet Heating, Wire Annealing. Ceramic Glass - Enamelling, Glass, Lustre. Surface Coating - Copper Wire enamelling, Teflon Coating, Powder Coating, Paint Baking, Stator Enamel Baking, Submerged Tank Heating, Resin Coated sand mixers. Ovens - Foundry Core baking, food products, granule drying.   Achievements More than 2000 Burners in operation, More than 200 Retrofit Applications, Installations using these Burners 150 Heat Treatment Furnaces, 200+ Ladle Preheaters. 200+ Other Foundry/Forging Equipments, 2 Nos. 100MT Heat Treatment Furnaces. Commitment Committed to Customer - Satisfaction driven performance package of concept to commissioning

Type : Dual Fuel Burners

Material : Aluminum, Iron, Stainless Steel

Certification : CE Certified, ISI Certified

Condition : New

Automatic Grade : Manual

Working Pressure : High Pressure, Low Pressure, Medium Pressure

We offer core driers. • no bake, co2 sand, shell cores drying after painting. • slat conveyor-tunnel, trolley-tunnel, overhead pallet etc. automated systems. • core handling minimized. • plc controlled. • gasoilelectric heating.

Waste disposal management is essential for any enterprise. Through in-house r&d, and proficiency in combustion engineering, dhanaprakash industrial corporation have developed waste disposal systems for waste disposal management applications, including hazardous industrial, chemical and bio-medical waste. Bio medical waste incinerators are recommended for elimination of hazardous bio medical wastes. Bmw as per rules 1998- 10kg to 100 kg per hour. Mpcb approved waste disposal management is essential for any enterprise. Through in-house r&d, and proficiency in combustion engineering, dhanaprakash industrial corporation have developed waste disposal systems for waste disposal management applications, including hazardous industrial, chemical and bio-medical waste. Bio medical waste incinerators are recommended for elimination of hazardous bio medical wastes. Bmw as per rules 1998- 10kg to 100 kg per hour

Type : Medical Waste Incinerators, Bio Medical Waste Incinerator

Certification : CE Certified, ISO 9001:2008

Application : Medical Waste Processing

Voltage : 110V, 220V, 380V, 440V

Automatic Grade : Automatic, Fully Automatic, Manual, Semi Automatic

Driven Type : Electric, Mechanical

Fuel : Gas, Diesel, Electrical

Exothermic sleeves baking is a critical operation. High moisture content allow heating at high temperature till it becomes dry. Then temperature is required to be reduced for baking. An automatic cycle control provides this feature with very good uniformity at optimum heating cost. Proven application. Replaces electrical heating.

aluminium furnaces   Refractory Hearth Continuous Melting Cum Holding Furnace   Automatic burner and recuperator. Bath temperature controlled. Tremendous cost saving in melting. Applications- gravity die casting, rotor die casting.     Dry hearth Melting Crucible Holding Furnace   For the molten metal requirement of 100 – 300 kg. continuously. Separate melting zone. Molten metal passes to crucible heated from outside. Accurate temperature control. Flue of crucible passes through melting zone to recuperator.       Bath Tub Type Crucible Furnace   Continuous Cast Iron Bath Tub Type Crucible Furnace for Aluminum Melting Cum Holding. Ideal for Pressure Die Casting where Iron Allowed. Recuperator and Internal Heat Recovery. Heavy, Strong, Rugged Construction. Fully Automated. Bath Temperature Controlled.     Aluminium bale out furnace   Crucible type electrical / LPG / Natural Gas / Oil fired, Melting and holding furnace for pressure die casting, die casting, low pressure die casting. These furnaces are now fitted with recuperator for recovery of heat.       Aluminium Flash Annealing   Flash annealing of aluminium rolled / formed products is an important operation for utensils, pressure cooker, collapsible products. Aluminium products are heated and suddenly cooled to acquire required properties. The designs changes from case to case basis.       Batch Flash Annealing Oven   Circles, Plates loaded on trolley inserted in a box Oven, heated by electrical LPG or diesel. Twin trolleys with two door Oven is most popular design with strong recirculation.       Continuous Mesh Conveyor Oven   Mesh belt conveyor Ovens provide good results with heavy section, if cooling to be incorporated the length increases.       Continuous Roller Conveyor Oven   Small slugs related products are loaded in to baskets and passed through an Oven continuously and cooled outside.       Continuous vertical flash annealing Oven   In this latest technology the plates and Circle remain in vertical condition, length wise. Only top and bottom edges touch the conveying system resulting into scar less annealing. The use of these furnaces dimensions' shrink to minimum, width wise, height wise material can be loaded quickly and easily. This enables induct excellent uniformity so the properties. Higher production capacity. For flats – curricle, plates, cassette type loading unloading take place. Cooling within the Oven is also incorporated. Electrical Gas fired versions are available. PLC/SCADA Control temp. And movement mechanism management synchronized for the process.          

Type : Furnaces

Material : Aluminum, Iron

Certification : CE Certified, ISO 9001:2008 Certified

Voltage : 110V, 220V, 230V, 380V, 440V, 450V

Condition : New

Application : Heating Process

Driven Type : Electric, Hydraulic, Mechanical, Pneumatic

Automation Grade : Automatic, Fully Automatic, Manual, Semi Automatic

The solution treated aluminium products are further subjected to precipitation Harding. Some products are directly aged. Sealed trolley Ovens are used with electrical / LPG heating system with forced draft recirculation   for long time provides Ageing of the materials.  

Type : Batch Ovens

Material : Aluminium, Metal, Mild Steel

Certification : CE Certified, ISI Certified

Application : Industrial

Voltage : 110V, 220V, 380V, 440V

Condition : New

Frequency : 50Hz, 60Hz

Automatic Grade : Manual, Semi Automatic

Driven Type : Electric