Anjali Exim Varachha, Surat, Gujarat

We are offering Waste Tyre Recycling Plant. tyre recycling business plan, tyre recycling plant cost, Tyre recycling plant cost in India, tyre recycling plant in India, waste recycling plant, waste tyre recycling plant in India, tyre pyrolysis plant project report, Waste tyre recycling plant, Waste tyre pyrolysis plant, pyrolysis plant, tyre recycling plant, tyre pyrolysis plant, Waste tyre pyrolysis, Waste tyre recycling, Waste tyre pyrolysis machine, waste tyre recycling machine, Waste Tire Recycling Plant, Waste Tire Pyrolysis Plant, pyrolysis plant cost, pyrolysis plant in India, pyrolysis plant manufacturers, recycling of tyre waste, rubber recycling, rubber recycling machinery, tyre pyrolysis plant cost, tyre pyrolysis plant in India, Waste Tire Pyrolysis Plant for High Oil, Waste Tire Recycling Plant for High Oil, tyre recycling plant cost, tyre Pyrolysis plant cost, tyre pyrolysis machinery, tyre recycling machinery, waste tyre recycling machinery, waste tyre pyrolysis machinery, used tyre recycling plant, tyre pyrolysis, tyre recycling, used tyre pyrolysis plant, tyre to oil plant, waste tyre plant, plastic recycling plant, scrap tyre recycling plant, scrap tyre Pyrolysis plant, waste tyre oil plant, waste tyre to oil, recycling to oil, waste rubber recycling machine, waste rubber pyrolysis machine, Waste pyrolysis plant, tyre plant, 7Th Generation Tyre Recycling Plant, Plastic pyrolysis plant, Waste Tire Pyrolysis Plant, Scrap Tire Recycling Plants, Tire Pyrolysis Plant, Tyre Machine, Tire Machine, Rubber Recycling Plant, Scrap Tire Recycling Plants Maker, Tire Recycling Plants Maker, Tire Recycling Plant 

technical detail:   ·       this is a batch process system. ·       the wastage tyres are fed into the reactor vessel and heated under controlled amount of temperature and pressure. ·       the process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases. ·       these vaporized gases are passed through heat exchanges, wherein the furnace oil is condensed into liquid form. ·       during the process, carbon black and steel are also generated. ·       the heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.   ·       these systems can be operated 24*7365..

we are offering Waste Tyre Recycling Plant in China. Features of the plant:   100% recycling of tyre wastage is achieved (No churn left after the process)   No chemical ingredients are used in process (environment friendly)   During and after the process; no soil, water or air pollution is observed.   Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)   The most cost-effective wastage tyre recycling technology in the world.   Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.   Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.   The process can be applied to all rubber based materials.   The system creates an alternate source of energy to replace petroleum products and natural gas.   System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.     The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

We are offering waste tyre recycling plant. Backed by our rich industrial experience, we bring forth our customers waste tyre recycling plant. Our plant is tested on various industry set parameters so as to to ensure its high quality and fault free performance before delivering to the market. Our waste tyre recycling plant is highly acclaimed in the market for its robust construction, high speed operation, reliable performance and low maintenance. Moreover, the parts of these plants are easy to repair and replace.     some of the major features of the plant: achieve optimum recycling for waste tyre advanced technology in terms of cost-effective wastage tyre recycling compact structure, so covers small area easy maintenance it completely separates steel and fiber at normal temperature kind to environment (environment friendly) as there is no use of chemical ingredients in the process low energy consumption, as a result it's cost-effective no waste in terms of polluted water, gas etc., while running optimum operation stability as well as efficient running provides an alternate source of energy that can be used in place of natural gas and petroleum products. result in economically valuable outputsproducts the plant can be applied to all sort of rubber based material the pyrolysis process with duration of 4 - 12 hours (varies as per the size and quantity of tyre) different vacuum values are applied at different phases during the process at pre determined temperatures. The resultant gases are then condensed and stored as fuel-oil in tanks. pyrolysis process - the perfect solution pyrolysis process is a perfect solution for decomposition of organic compounds at raised temperatures under oxygen free (anaerobic) condition. This process produces oil, gas, carbon black and steel, and there are different phases. Industrial pyrolysis process is applied to treat rubber material and industrial plastic wastage etc. as a result the pyrolysis process for wastage tyres produces: fuel oil (45% - 50%),and the main oil produces by the pyrolysis process is widely used in various industrial purposes. carbon black (30% - 35%) pyrolysis technology produces carbon black which is the main product. It's used a lot as raw material in various industries. It also used as a rubber reinforcing agent. Pyrolysis process produces carbon black is very economical, and thus widely used as an ingredient in various industries. It has a cost-effective advantage over conventional petroleum produced carbon black. some of the industries where the carbon black is applicable: automotive spare parts black colorant in rubber materials black nylon bag, plastic pipes carrier bands conveyor band electric cable jacketing fire fighting hose and doormat industrial rubber products rubber additive steel wire (10% - 15%) steel wires are present in tyres in a range of 10 - 15 percent. At the end of process the pyrolysis recycling process detached all the present steel in the tyres. The resultant steel wires can be used further for industrial purposes.   gas (5% to 8%) advantages of the gases arise during the pyrolysis process: higher calorific value in compare to natural gas it's a good source of energy it has evaluated that the gases has tremendous energy potential

We are offering Waste Tyre Recycling Machine. Features of the plant:   ·       100% recycling of tyre wastage is achieved (No churn left after the process) ·       No chemical ingredients are used in process (environment friendly) ·       During and after the process; no soil, water or air pollution is observed. ·       Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand) ·       The most cost-effective wastage tyre recycling technology in the world. ·       Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production. ·       Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas. ·       The process can be applied to all rubber based materials. ·       The system creates an alternate source of energy to replace petroleum products and natural gas. ·       System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.   ·       The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

We are offering waste tyre pyrolysis plant. the perfect solution (pyrolysis process):   pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic wastage as well. as a result of pyrolysis of wastage tyres one obtains,   ü  fuel oil (45% to 50%) the main oil product produced by our recycling application is the fuel oil that is widely used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.   ücarbon black (30% to 35%) carbon black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials. carbon black produced by pyrolysis process (cbp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed; §  electric cable jacketing §  conveyor band §  carrier bands §  hose and doormat §  black nylon bag, plastic pipes §  rubber additive §  automotive spare parts §  black colorant in rubber materials §  industrial rubber products §  fire fighting   üsteel wire (10% to 15%) tyres contain steel wires and the amount ranges from 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.   ügas (5% to 8%) non-condensable gases arise during the pyrolysis process. There are some advantages such as…. §  it has higher calorific value as compared to natural gas. §  it can be replaced where natural gas and propane are stored. §  the high energy gas may be utilized as a source of energy for the pyrolysis process. the amount of gas generated in the system is 5% to 8% of the total amount of recycled tyres and considering the 10 ton scrap tyreday recycling capacity, the facility generates 500 - 800 m³day gas, which has an enormous energy potential when evaluated.

We are offering waste tyre pyrolysis plant in india. features of the plant:   100% recycling of tyre wastage is achieved (no churn left after the process)   no chemical ingredients are used in process (environment friendly)   during and after the process; no soil, water or air pollution is observed.   creates economically valuable products out of wastage tyres (these are an industrial product that have a good market value and demand)   the most cost-effective wastage tyre recycling technology in the world.   raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.   each recycled ton of tyres preserves 10 tons of co2 that is a major green house gas.   the process can be applied to all rubber based materials.   the system creates an alternate source of energy to replace petroleum products and natural gas.   system gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.     the process of pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

We are offering waste tyre pyrolysis plant hyderabad technical detail:   ·       this is a batch process system. ·       the wastage tyres are fed into the reactor vessel and heated under controlled amount of temperature and pressure. ·       the process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases. ·       these vaporized gases are passed through heat exchanges, wherein the furnace oil is condensed into liquid form. ·       during the process, carbon black and steel are also generated. ·       the heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.   ·       these systems can be operated 24*7365.

We are offering waste tyre pyrolysis machine. the perfect solution (pyrolysis process):   pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic wastage as well. As a result of pyrolysis of wastage tyres one obtains,   ü  fuel oil (45% to 50%) the main oil product produced by our recycling application is the fuel oil that is widely used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.   ücarbon black (30% to 35%) carbon black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials. Carbon black produced by pyrolysis process (cbp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed; §  electric cable jacketing §  conveyor band §  carrier bands §  hose and doormat §  black nylon bag, plastic pipes §  rubber additive §  automotive spare parts §  black colorant in rubber materials §  industrial rubber products §  fire fighting   üsteel wire (10% to 15%) tyres contain steel wires and the amount ranges from 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.   ügas (5% to 8%) non-condensable gases arise during the pyrolysis process. There are some advantages such as…. §  it has higher calorific value as compared to natural gas. §  it can be replaced where natural gas and propane are stored. §  the high energy gas may be utilized as a source of energy for the pyrolysis process.   §  the amount of gas generated in the system is 5% to 8% of the total amount of recycled tyres and considering the 10 ton scrap tyreday recycling capacity, the facility generates 500 - 800 m³day gas, which has an enormous energy potential when evaluated.

We are offering Waste Tyre Pyrolysis Technical Detail:   ·       This is a batch process system. ·       The wastage tyres are fed into the reactor vessel and heated under controlled amount of temperature and pressure. ·       The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases. ·       These vaporized gases are passed through heat exchanges, wherein the furnace oil is condensed into liquid form. ·       During the process, carbon black and steel are also generated. ·       The heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.   ·       These systems can be operated 24*7365.

features of the plant:   100% recycling of tyre wastage is achieved (no churn left after the process)   no chemical ingredients are used in process (environment friendly)   during and after the process; no soil, water or air pollution is observed.   creates economically valuable products out of wastage tyres (these are an industrial product that have a good market value and demand)   the most cost-effective wastage tyre recycling technology in the world.   raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.   each recycled ton of tyres preserves 10 tons of co2 that is a major green house gas.   the process can be applied to all rubber based materials.   the system creates an alternate source of energy to replace petroleum products and natural gas.   system gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.     the process of pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

We are offering waste tyre oil plant. anjali exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way.     anjali exim has a team of experienced and expert recycling, consulting and marketing professionals that work hard for obtaining renewable energy from the waste. Our professionals have worked in different countries. We are also working in the sector of laser systems, solar panels, and textile and construction business.

We are offering waste rubber recycling machine. project ( dimension : 6.6 *2.6m) sr. No. equipment specification 1 equipment model az-150 2 material plastic rubber (tyres) life garbage 3 structure horizontal tyre revolves 4 capacity for one batch about 8-10 tons wastage tyres 5 oil yield 45%-50% 6 carbon black 30%-35% 7 steel wire 10%-15% 8 gas 5%-8% 9 work pressure normal 10 main engine rotation speed 0.4 rpm 11 fuels choice coal, wood, gas, oil 12 power about 35 hp 13 cooling method water 14 cooling water consumption(th) cyclic 15 type of drive external annual gear drive 16 heating method direct 17 type of installation with foundation 18 operating mode intermittent operation 19 reactor dimension (mm) (long*diameter) 6600*2600 20 reactor weight about 28000 kg. 21 total weight about 38 mt    

We are offering waste pyrolysis plant. features of the plant:   ø  100% recycling of tyre wastage is achieved (no churn left after the process)   ø  no chemical ingredients are used in process (environment friendly)   ø  during and after the process; no soil, water or air pollution is observed.   ø  creates economically valuable products out of wastage tyres (these are an industrial product that have a good market value and demand)   ø  the most cost-effective wastage tyre recycling technology in the world.   ø  raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.   ø  each recycled ton of tyres preserves 10 tons of co2 that is a major green house gas.   ø  the process can be applied to all rubber based materials.   ø  the system creates an alternate source of energy to replace petroleum products and natural gas.   ø  system gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.     ø  the process of pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

We are offering Used Tyre Recycling Plant.features of the plant:   ·         100% recycling of tyre wastage is achieved (no churn left after the process) ·         no chemical ingredients are used in process (environment friendly) ·         during and after the process; no soil, water or air pollution is observed. ·         creates economically valuable products out of wastage tyres (these are an industrial product that have a good market value and demand) ·         the most cost-effective wastage tyre recycling technology in the world. ·         raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production. ·         each recycled ton of tyres preserves 10 tons of co2 that is a major green house gas. ·         the process can be applied to all rubber based materials. ·         the system creates an alternate source of energy to replace petroleum products and natural gas. ·         system gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.   ·         the process of pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

We are offering used tyre recycling plant. features of the plant:   100% recycling of tyre wastage is achieved (no churn left after the process)   no chemical ingredients are used in process (environment friendly)   during and after the process; no soil, water or air pollution is observed.   creates economically valuable products out of wastage tyres (these are an industrial product that have a good market value and demand)   the most cost-effective wastage tyre recycling technology in the world.   raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.   each recycled ton of tyres preserves 10 tons of co2 that is a major green house gas.   the process can be applied to all rubber based materials.   the system creates an alternate source of energy to replace petroleum products and natural gas.   system gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.     the process of pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

Tyre recycling machine manufacturer and Exporter from India. Anjali Exim is pioneer name in the field of waste tyre recycling machinery suppliers in India. We had set-up many tyre recycling machine in India. We believe in innovative technology and we apply the same concept in our waste tyre recycling machinery. These waste tyre recycling machinery can be most cost-effective in the world. Anjaliexim waste tyre recycling manufacturer cost can be availed at leading market price. In this plant get valuable output Fuel oil, Carbon Black, Steel Wire scrap, Gas. we are one the best cost-effective waste tyre recycling machine provide. It result in 100% wastage tyre recyclin, There is no chum left after the process, No any chemical are used in tyre recycling process therefore the waste tyre machine process is environment friendly, After the tyre reusing process no soil, water or air pollution is observed, re recycling machine is technically feasible in terms of operation and maintenance Valuable Products – carbon Black and tyre oil are obtained from tyre recycling plant, tyre plant process raw material is cheap and easily available.

We are offering Tyre Recycling Plant. Features of the plant:   100% recycling of tyre wastage is achieved (No churn left after the process)   No chemical ingredients are used in process (environment friendly)   During and after the process; no soil, water or air pollution is observed.   Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)   The most cost-effective wastage tyre recycling technology in the world.   Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.   Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.   The process can be applied to all rubber based materials.   The system creates an alternate source of energy to replace petroleum products and natural gas.   System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.     The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

We offer highly efficient Tyre Recycling Plant that is used for recycling the waste tires. The output after the recycling process includes carbon black, furnace oil, steel and gas. Our Tyre Recycling Plant is known for its easy installation and low maintenance. Tyre Recycling Plant makes use of plastic rubber (tyres) life garbage and requires about 8 to 10 tons of waste tires as a capacity for single batch.   Project Planning & Implementation (For the 10 ton/day capacity) Land Requirement : 1500 Sq. Meters Construction Shed : 40Ft * 80 Ft = 3200 Sq. Feet Water Required : 1000 liters per day Power Requirement : Without Auto feeder    : 20 hp With Auto feeder : 35 hp Man Power Planning : Manager-2, Technical-1, Worker-6 Other Arrangements to be made by ClientStorage tank of oil (Available locally), Civil Work, Local Worker & labour, Hydro crane, Plumber, Electrician, Gus cutter, Welder.Terms & Condition Delivery Time : Chinese plant 30 days from your order confirmation Installation Period : 15 days Warranty Period : 1 Year After Sales Service : 1 Years Free Service after then AMC Based… Installation, Training  : Included in price. Estimated Operational Cost and Return on Investment The analysis is based on the conjecture of 10 tons/day capacity unit operating for 300 days a year; Raw material waste Tyre :   8 tons per day*300 days = 2400 ton/ year. Total output Carbon black (30%) : 720 Tons (Rs 1,000 per Ton in India) Furnace oil (45%) : 1080 Tons (Rs 40,000 per Ton in India) Steel (12%) : 288 Tons (Rs 13,000 per Ton in India) Gas   (8%) : 192 Tons (We are not considering price of it right now)   Advantages : Safety : We have some safe devices such as the pressure gauge, alarming ring, safety valve. at the same time we have the anti-back fire device which can avoid the fire back into the reactor. Environment protecting : If you come to visit our company to see the running plant, you cannot even see the vapor. as we have the dust removal device and dust removal pool. Energy saving : Our anti-back fire device can collect the exhaust gases which can be fuels after the oil is out so is very convenient and you can save the energy .at the same time, we have the catalyst chamber which can reduce the temperature of the catalytic prolysis of the tires and plastics. so you can save lot's of energy. except this ,we have vacuum device which let the reactor be negative pressure. So you can image. High degree of automatic : We have many automatically devices such as: auto-feeder, carbon black elevator, oil pumping automatic, reducing pressure automatic.

100% recycling of tyre wastage is achieved (No churn left after the process).No chemical ingredients are used in tyre recycling process (environment friendly).After the tyre reusing process no soil, water or air pollution is observed.Creates valuable output products out of waste tyres (These are an industrial product that have a good market value and demand).we are one the best cost-effective waste tyre recycling plant suppliers in the world.Raw material (wastage tyre) is very cheap and easy to available. These are the by-products of tyre production.Each recycled many of tyres preserves 10 tons of CO2 that is a major green house gas.The tyre recycling process can be applied to all rubber based materials.

We are offering tyre pyrolysis plant features of the plant:   ·       100% recycling of tyre wastage is achieved (no churn left after the process) ·       no chemical ingredients are used in process (environment friendly) ·       during and after the process; no soil, water or air pollution is observed. ·       creates economically valuable products out of wastage tyres (these are an industrial product that have a good market value and demand) ·       the most cost-effective wastage tyre recycling technology in the world. ·       raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production. ·       each recycled ton of tyres preserves 10 tons of co2 that is a major green house gas. ·       the process can be applied to all rubber based materials. ·       the system creates an alternate source of energy to replace petroleum products and natural gas. ·       system gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.   ·       the process of pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

We are offering tyre pyrolysis plant.the perfect solution (pyrolysis process):   pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic wastage as well. as a result of pyrolysis of wastage tyres one obtains,   ü  fuel oil (45% to 50%) the main oil product produced by our recycling application is the fuel oil that is widely used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.   ücarbon black (30% to 35%) carbon black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials. carbon black produced by pyrolysis process (cbp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed; §  electric cable jacketing §  conveyor band §  carrier bands §  hose and doormat §  black nylon bag, plastic pipes §  rubber additive §  automotive spare parts §  black colorant in rubber materials §  industrial rubber products §  fire fighting   üsteel wire (10% to 15%) tyres contain steel wires and the amount ranges from 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.   ügas (5% to 8%) non-condensable gases arise during the pyrolysis process. There are some advantages such as…. §  it has higher calorific value as compared to natural gas. §  it can be replaced where natural gas and propane are stored. §  the high energy gas may be utilized as a source of energy for the pyrolysis process.   §  the amount of gas generated in the system is 5% to 8% of the total amount of recycled tyres and considering the 10 ton scrap tyreday recycling capacity, the facility generates 500 - 800 m³day gas, which has an enormous energy potential when evaluated.

Tyre Pyrolysis Plant that we offer is used for recycling the waste tires. Our Tyre Pyrolysis Plant is environmental friendly as it does not make use of any chemical ingredients during the process. Further, there is zero soil, water and air pollution is created after the process. Our Tyre Pyrolysis Plant is the most cost-effective and efficient way to recycle the waste tires.   Features of the Plant 100% recycling of tyre wastage is achieved (No churn left after the process) No chemical ingredients are used in process (environment friendly) During and after the process; no soil, water or air pollution is observed. Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand) The most cost-effective wastage tyre recycling technology in the world. Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production. Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas. The process can be applied to all rubber based materials. The system creates an alternate source of energy to replace petroleum products and natural gas. System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent. The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks. Technical Detail This is a batch process system. The wastage tyres are fed into the reactor vessel and heated under controlled amount of temperature and pressure. The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases. These vaporized gases are passed through heat exchanges, wherein the furnace oil is condensed into liquid form. During the process, carbon black and steel are also generated. The heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process. These systems can be operated 24*7/365.   Advantages : Less Floor Space : With our special design, Anjali 6th generation pyrolysis plant does not need subgrade since we add an apyrous pedestal under the reactor to replace the subgrade, it can save our clients lots of land and civil engineering cost. 3 to 5 times service lifes : At before, the reactor service life is decreasing day by day due to thermal expansion principle, now we add a special equipment inside the reactor and it is hot air heat the reactor. The service life is 3 to 5 times than before. On the other hand, the heating energy can get 100% utilization. Fully environmental friendly : There is a dust removal system connect to the top of the reactor, the dust remover adopts cyclone de-duster and filter bag de-duster composite design, it can guarantee the best environmental dust removing effect. Another feature of the de-dusting system is that it does not need de-dusting pool. Condensing system : The condensing system of pyrolysis plant decides the oil yield on a large extent. Our newest pyrolysis plant still adopts three steps cooling system, but now we use four six meters big horizontal condensers, and still another two vertical condensers to guarantee the oil quality and yield. High value by-products : Carbon black could be made into pellets with our carbon black process device, you could sell carbon black pellets into factory to make pipes or used to other plastic or rubber products. It is very profitable.   Security : Adopting automatic submerged welding technology Adopting manufacture process controlling system . Steam pressure and water pressure Environmental Friendly : Emission Standard: Adopting special gas scrubbers Smell during operation: Fully enclosed during the operation Water pollution: During the operation, the water we use is recycling one to cool down the gas-oil and convert into liquid oil in the condensers. No pollution at all. Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value. Full open door design : Speedy Loading in and steer drawing out, easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible Graphite packing Fully enclosed Carbon black discharging system under high temperature. Energy conservation and low cost on operation.

We are offering tyre pyrolysis machinery. technical detail:   ·       this is a batch process system. ·       the wastage tyres are fed into the reactor vessel and heated under controlled amount of temperature and pressure. ·       the process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases. ·       these vaporized gases are passed through heat exchanges, wherein the furnace oil is condensed into liquid form. ·       during the process, carbon black and steel are also generated. ·       the heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.   · these systems can be operated 24*7365.