Blue Moon Engineering & Manufacturing Co Udhna, Surat, Gujarat

Each production step like spinning, twisting or knitting causes tension in yarn & fibre. Yarns tend to snarl in order to relax. Tension and snarling lead to problems in downstream processing. Blue moon yarn steaming autoclaves provides optimal and smooth treatment for following application. • Heat setting. • Fixation of textured & twisted filament. • Relaxation of high twisted yarn. • Torque Stabilization.     • Control Panel : Touch Screen operator front panel with PLC for Precise repeatability.   Advantages • Twist set and relaxed. • Treatment of Natural fibre, Synthetics, Blends & Micro Fibre. • Inexpensive paper tubes can be used. Treatment in plastic boxes, trolleys & crill. • Absolutely saturated - dry steam for steaming. • Steaming from 65° C -135° C. • No Shock treatment, No condensate. • Uniform steam distribution. • Even steam penetration. • Less electricity/energy consumption. • Short payback time. • Better dye affinity.

Each production step like spinning, twisting or knitting causes tension in yarn & fibre. Yarns tend to snarl in order to relax. Tension and snarling lead to problems in downstream processing. Blue moon yarn steaming autoclaves provides optimal and smooth treatment for following application. • Heat setting. • Fixation of textured & twisted filament. • Relaxation of high twisted yarn. • Torque Stabilization.     • Control Panel : Touch Screen operator front panel with PLC for Precise repeatability.   Advantages • Twist set and relaxed. • Treatment of Natural fibre, Synthetics, Blends & Micro Fibre. • Inexpensive paper tubes can be used. Treatment in plastic boxes, trolleys & crill. • Absolutely saturated - dry steam for steaming. • Steaming from 65° C -135° C. • No Shock treatment, No condensate. • Uniform steam distribution. • Even steam penetration. • Less electricity/energy consumption. • Short payback time. • Better dye affinity.

Salient Features • Fully Automatic Process. • Accurate Temperature & Time Control. • Short Process Cycle. • Optimal Process Cost. • Adequate Process Safety. • Heat Source : LP Gas / CN Gas. • Less Gas Consumption.   Application • Medium & High twisted yarn steaming. • To operate at 70° C to 110° C. • To operate upto 1 Kg/Cm2. • Polyester, Nylon, Viscose, Pure Silk, etc. with High Twist. • Multicolour Space Dyed yarn dye fixation   Capacity 50 Kgs, 100 Kgs, 200 Kgs. We also manufacturing as per your TFO Roll Size / Cone Size upto 500 Rolls.  

Salient Features • Temperature Range 70° up to 110° c. • Best solution for steaming/heat setting. • Treatment is suitable for both man made and natural yarn. • Treated yarn eliminates undesired twisting effect from fibers. • Improves shrinkage & elasticity of yarn • High vacuum (700mm-Hg) in vessel allows steam to reach inner most layer of yarn package. • Uniform distribution of super heated steam avoids condensation drop on yarn package. • Easy to operate electronic control panel     Application • Polyester • Acrylic • Viscose • Silk • Nylon • Cotton • Metallic film covered yarn

We are manufacturing high bulking machine since last 2 years.

Bluemoon Advantage • Low power consumption. • Low maintenance. • Low process cost. • Short payback period. • High quality conditioning. • Uniform moisture gain through out the package. • Moisture level increases by 1.5 TO 2%.       Salient Features • Designed as per ASME SEC VIII DIV I. • Non corrosive stainless steel used for material of construction. • Welding joints are tested with radiography. • Vessel is insulated externally to maintain negative (vacuum) pressure which helps in producing cold saturated steam at low (48° c) temperature. • Option of normal vacuum (700 mm-Hg) or high vacuum (750 mm - Hg) i.e. 99%. • Precise process control as sensors interfaced with PLC based control panel. This allows the process to activate only as per prescribed limit of parameters like water level, pressure, temp, & time etc. • Precise software ensures accurate repetition of process. • Single or multicycle process facility. • Hydraulic door opening system for utmost safety. • Automatic platform for feeding and removing trolley from the chamber. • Condensation prevention roof plates are provided to avoid water droplet on yarn package.     Advantages Of Conditioned Yarn • Increased single yarn strength and elongation. • Improved hairiness. • Constant friction coefficient. • Better running ability for subsequent production process. • Enhances productivity, reduces fly generation, improves fabric softness.

Salient Features • Airpad dyeing system helps keeping low liquor ratio from 1:4 to 1:7compared to fully flooded system. It leads to saving of water, dyestuff, chemical and heat energy. • Coil type heat exchanger made out of high grade seamless tubes for high heat transfer efficiency. • In addition to spring loaded safety valve, the machine is equipped with an additional pressure switch to release pressure if it exceeds set limit for utmost safety. • There is no need to rotate the lid on main vessel to lock the machine but outside ring clamps the lid with vessel for locking. As there is no rubbing of lid, lipseal life increases. • Option of various type of carriers for fibre, hank, muffs, tops & beams. • Control panel is fabricated form stainless steel for longer life. • Modular design. Two machines of same capacity canbe coupled to increase batch size.   Applications • Yarn Packages. • Small Width Fabrics. • Zipper Tapes. • Warp Beams. • Loose Fiber. • Yarn Hanks. • Muffs & Tops.

Salient Features • High productivity. (1 package per min. • Repeatability of design. • High vaccum. (700 mm) • Fully automatic operation. • Compact design, less floor space required. • No Foundation required. • Plastic tube, steel tube or dye spring can be used. • Suitable for various types of yarn.   Additional Process Requirement Soft • package winding • Dyestuff fixation in autoclave. • Washing and drying • Final package winding.   Applications • Yarn Packages.

Salient Features Fuel • Coal • Gas • Petroleum Oil • Agro waste   Accessories • Air pre heater • Dust collector - bag filter • Chimney • Water tank etc.

applications • yarn packages. • small width fabrics. • zipper tapes. • yarn hanks. • loose fiber. .

A Revolutionary Concept • This is a revolutionary Concept innovated to set low twisted yarn (max 1000 TPM). • A forced air coming from blower, passes over heaters bank and gets heated. This hot air circulates through yarn chamber to suction end. • Fully Automatic process controlled through control panel to ensure best quality of twist setting through out a lot.   Salient Features • Low twist yarn setting. (up to 1000 TPM)     • Drying of dyed yarn. • To cut down production cost by changing of conventional system. (steam to Air) • To avoid damages to the Paper tubes. • To cut down batch time. • To eliminate Bobbin winding-rewinding cost. • Also to accommodate in yarn spinners industry. • To make more safer by avoiding steam pressure in machine.

An ideal machine for low ceiling height. You do not require more than 3 mtrs. height hence installation cost is low compared to conventional vertical dyeing machine. Thanks to the design concept, there is no need of hoist for loading spindles. It can easily be done manually. Even the foundation is very simple and the machine can be installed at floor level.     Salient Features • Innovative, simple and operator friendly design. • Packages are treated horizontally. • The process ensures perfect dyeing evenness. • Dyeing is possible with low liquor ratio from 1:3 to 1:5. • It substantially saves water, chemicals, dyestuff & heat energy. • Perfect choice for quality dyeing of yarn at very competitive operational cost. • Option of very wide selection range, 1 tube to 30 tubes. • Suitable for polyester, cotton, viscose, nylon, wool and acrylic yarn in package form. • Variable loading, 50% and above is possible with almost same liquor ratio.     Application • Yarn Packages. • Small Width Fabrics. • Zipper Tapes. • Warp Beams.     Options • PLC based touch screen panel. • Fully auto mode operation includes Filling, circulation, dosing of dyestuff & chemicals, drain, operator call. • VFD driven main pump. • Thermo flush. • PH Monitoring System. • Online flow meter. • Differential pressure system. • Selective drain for heat recovery. • Compressed air hydro extraction system.

Salient Features • Loading capacity from 100kg to 1000kgs. • M/c can be loaded 50% & above at almost constant liquor ratio. • Automatic coupling system to increase batch capacity due to modular design. • Machine can be installed on a normal plain ground floor without special foundation. • Machine can be installed at mezzanine ceiling level, even at under ground pits. • Elimination of over head cranes for loading and unloading. • Low liquor ratio of 1:5 to 1:7 as per package density. • High flow rate due to axial flow pump design with inbuilt flow direction reversal system. • Perfect dyeing uniformity can be obtained even in large diameter package.     Applications • Yarn Packages. • Small Width Fabrics. • Zipper Tapes. • Muffs & Tops.     Standard Configuration (applicable To All Dyeing Machines) • All machines are available in semi-automatic & Automatic version. • All Machines are made from corrosion resistant stainless steel grade AISI-316 SS. • Pressure extraction system. • Package outer diameter 190 mm. • Die spring inside diameter 57 mm x 170 mm length. • Package weight depends on type of yarn. • Polyester FDY package weight will be approx. 1.5 kgs at package density 0.4 gms/cm3. • Cotton package weight will be approx. 1 kgs at package density 0.27 gms/cm3 . • Operating temperature 140°c maximum. • Operating pressure 4 kg / cm2 maximum.

Salient Features * Designed as per A S M E Code. * Working Pr. - Up to 16 Kg.cm2. * Working Temp. - Up to 200° C. * MOC - S A 516 - 70. * Door Opening : Manual Opening Hydraulic Opening * Heavy Saddles for expanses