Extrusion Press Machine
Material : Aluminium
Type : Extrusion Press Machine
Extrusion Die Nitriding furnace
Type : Gas/ Electrical Capacity : As per Customer requirement Introduction : The extrusion die of aluminum extrusion work at the condition of strong extrusion force and high temperature, it needs to stand the very strong friction. So after the extrusion die used a certain time, it needs to use the nitriding furnace to do hardening process. Nitriding furnace is used the ammonia gas to resolve into nitrogen for nitriding process. Product Description : Nitriding process divides into two kinds: one is gas nitriding which used the ammonia gas for medium: the other is liquid nitriding which used the nitrate liquid as medium also call “salt bath”. We are provide normal type, mean operation by manual, structure is simple and easy to maintain; the furnace structure can meet the extrusion dies nitriding process requirement; reduce cost; and this is good choice.
...moreCooling Bed
I. Basics Type - 4-step Handling TableDimensions- As per Extrusion Machine CapacityWater tank 1) Length: 2000 mm to 3500mm (L)2) Type: flooded water quenching tank3) Material: stainless steel II. Initial & lead out table 1) Length: As per requirement2) Aluminum rollers with heat resistant sleeve(Temperature resistant 580℃, material: PBO+Kevlar); Remark: heat resistant sleeve will be cut into three phases; the purpose is to extend service life3)Up initial lead table, equip 3 sets of cooling ducts (power: 3KW/set), Under initial lead table, equip 4 sets of cooling fans (power: 0.37KW/set); III.Hot Saw 1) Equip 1 set of Hot saw; blade motor2) Equip automatic lubrication system;3) The Hot Saw can continue to cut even if puller not works; IV. Run out Table 1) Dimension: As per Customer Requirement2) Transmission type: chain transmission;3) Aluminum rollers with heat resistant sleeve temperature resistant 480℃, material: Kevlar, all rollers will be cut into three phases;4) Adopt push-pull type hydraulic system for up/down process;5) Protective cover is against rotation chain pulley; IV-I. Run-out Transfer Table (1st step) 1) Dimension: As per requirement2) Heat resistant felt belt Temperature resistant 500℃ material: Kevlar3) Individual felt belt can be changed without dismantling axle; IV-II. Cooling Table (2nd step) 1) Dimension: As per requirement2) Heat resistant felt belt Temperature resistant 500℃ Material: Kevlar3) Equip 14 sets of cooling fans under table (power: 0.55KW/set);4) Individual felt belt can be changed without dismantling axle; IV-III. Stretcher Transfer Table (3rd step) 1) Dimension: As per Customer Requirement2) Heat resistant felt belt Temperature resistant 250°C, material: nomex3) Individual felt belt can be changed without dismantling axle; IV-IV. Batching Table (4th step) 1) Dimension: As per Customer Requirement2) Heat resistant felt belt Temperature resistant 250°C material: nomex3) Individual felt belt can be changed without dismantling axle; V. Stretcher Detail 1) Stretcher Capacity- As per Customer requirement2) Stretcher bed: As per Customer requirement3) Control of stretcher- Pneumatic / Hydraulic as per Customer requirement4) The Stretcher head jaws can be de-twisting (360°); VI.Saw Transfer Table 1) Dimension: As per Customer Requirement2) Temperature resistant: 180°C, material: polyester];other rollers with heatresistant sleeve temperature resistant: 180°C, material: polyester;3) Adopt push-pull type hydraulic system for up/down process;4) Protective cover is against rotation chain pulley; VII. Product Saw Table 1) Saw blade diameter- As per requirement2) Cutting Height- As per requirement3) Auto cutting with a linear walking guide4) Adjustable pneumatic clamp; VIII. Length Gauge Table 1) Effective gauge Length: As per requirement2) Control Type- Full Auto or Manual as per requirement3) Equip aluminum rollers with heat resistant sleeve temperature resistant: 180°C, material: polyester; IX. Electrical Control System 1) Voltage: 380V to 440V AC, 50HZ;2) Complete with PLC with touch screen fully automatic / semi automatic as per customer
...moreCold Log Shear Machine
TECHNICAL SPECIFICATION: SIZE OF LOG : 3" to 7” DIA. LOG LENGTH : 6 METER LENGTH SHEAR DIE : SPECIAL GRADE ALLOY STEEL HARDENED TAPER / OVALITY : TAPER IN CUTTING WILL BE +/- 2 MM OVALITY : IN CUTTING WILL BE +/- 2 MM JOB UNLOADING TRAY : WILL BE AVILABLE WITH MACHINE LENGTH STOPPER WILL BE AVAILABLE WITH MACHINE HYDRAULIC POWER PACK : AS PER MACHINE CAPACITY OPERATION TYPE : SEMI AUTO & FULLY AUTOMATIC CUTTING CYCLE TIME : 25 SECOND SHEARING TIME
...morebillet homogenizing furnace
Function: Billet Homogenizing Furnace is the equipment which deals with billets heat treatment after casting. The function is to eliminate the residual interior stress and non-uniform metallurgical structure which generates during billet casting,so that improve the performance of extrusion process,reduce the extruding pressure and increase the production efficiency and aluminium product quality. Technical Datas: FURNACE PARTS : OIL OR GAS FIRING / ELECTRICAL HEATING HOMOGENIZING FURNACE, FORCE-AIR COOLING CHAMBER AND STOCK TROLLEY FURNACE CAPACITY : AS PER CUSTOMER REQUIREMENT HEATING TYPE : ELECTRICAL,DIESEL,LPG, NATURE GAS, CITY GAS FUEL : FO / DIESEL / LDO / GAS BILLET LENGTH : AS PER REQUIREMENT
...moreautomatic puller
Automatic Single/Double Puller 1)Puller track length: As per Customer requirement 2) Safety conveying track for trolley Function: In order to reduce bending and distortion,improve product quality rate in extrusion process, need to lead and pull the extruded profiles. The puller adopts AC motor driving, PLC control with high degree of automation, simple operation and stable performance. It cooperates with the hot saw and extrusion press to achieve linkage produce completely. The puller bed use H-section steel and square steel, with imports of AC motors, the pulling force can be adjustment with different profiles and extrusion speed. We have two types of puller: chain transmission type and wire rope transmission type. Auto stacker transfer the aluminum profile from saw infeed table to aging heat frame. The whole progress is automatic, so the profile surface will maintain the good quality. Compare with the manual type, auto stacker can reduce the labor cost, reduce damage of profile and increase the production.
...moreAluminum Melting Furnace
TYPE : HALF TILTING / STATIONARY REGENERATIVE TYPE PROCESS : MELTING / HOLDING CAPACITY : AS PER REQUIREMENT FURNACE CAPACITY : AS PER CUSTOMER REQUIREMENT CHARGING METERIAL : SCRAP / INGOT FUEL : FO / DIESEL / LDO / GAS REFRACTORY DETAIL UP TO BATH LEVEL INSULATION BRICKS : 115 MM ACC INSULATE – II : 50 MM IS-8(ST.) BRICKS : 115 MM H.A.70% BRICKS : 115 MM ABOVE BATH LEVEL HYSIL : 50 MM INSULATION BRICKS : 115 MM IS-8(ST.) BRICKS : 230 MM ROOF INSULATION BRICKS : 115 MM IS-8 E/A BRICKS : 230 MM
...moreAluminium Die Heater
1) Application: equipped with extruding machine, used for heating before the die is applied.2) For OD=130—OD=320mm aluminum bar's die (customized according to demands)3) Heating method: magnetic energy induction heating4) Maximum input power: 8~ 15KW5) Input voltage: tri-phase, 380V t 440V, 50-60HZ6) Oscillating frequency: 10K—150KHZ7) Cooling demands: wind cooling8) Load duration rate: 95%9) Temperature controlling method: PID automatic temperature control10) Operational method: Automatic
...moreAluminium Billet Casting Table
A same level hot top casting machine connects many hot top crystallizers on a distribution tray that levels the molten aluminum in all crystallizers. As the filtered molten aluminum is level on the casting table and flows under the first oxidation film, secondary pollution and metal oxidation loss are prevented. Technical Parameter : Hot-Top - φ60 mm to φ320 No. of mold: As per requirement Length: 6 Meters (As per requirement) Hot-top allocation: Caster (steel sealing wire system) AC electrical machine and steel wire Winch travelling block mechanism. System is set with protect mechanism and Hydraulic anti-plate system.
...morehot log shear furnace
Function: preheating aluminum billet, cut billet on basis of sized lengthAdvantage: lower consumption, play a part in aging effect, homogeneous oven is not necessaryDesign features:(1)Control:Fully automatic with touch screen control / Semi automatic(2)Fuel: natural gas, LPG, diesel, Oil heating, also can use wood pallet, coal for heating(3)Control temperature precisely: few difference(4)Shear smooth: +- 3 mm(5)Superior thermal insulation effect, lower consumption(6)multi billet heating 8~15 logs, preheating and heating zones
...moreAging Oven
Function: Aging extrusion aluminum profile, increase hardness of profilesAdvantage: lower energy consumption, better thermal insulation effect, aging evenly, smaller temperature toleranceDesign features: hot air vertical circulation, better thermal insulation effect, energy saving, environmental protect stable effective sealing design supply loading trolley – as per customer require or profile baskets supplied by buyer two point temperature control and over-temperature alarm, over -temperature and over-time alarm protect circuit, notice operator by acoustic optical alarm
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