Abigain Enterprises Kalyan West, Thane, Maharashtra

    This machine comprises of a double 'U' shaped container welded and machined together inside which rotates two 'Z' shaped sigma blades in opposite directions. The clearances between the walls and the container are kept to a minimum to ensure maximum effciency in kneading and mixing. The shafts of the sigma blades are fitted in bearing blocks which are each provided with roller bearings, steel glands/teflon rubber seals for smooth and leakless operations. The kneader is mounted on a sturdy base frame fabricated out of ISMC sections and are free from vibrations. For cooling and heating jackets are provided.These types of machines are available in M.S. And S.S. contruction. The kneader can be tilted by means of a mechanical system or manually and for bigger models beyond 250 Kgs we provided hydraulic tilting.Hydraulic tilting system is provided with complete power pack, electric motor, pressure valves, pipes, fittings, cylinders and hoses which makes the tilting mechanism quick, easy and simple to operate.

This type of sand mill consists of a Jacketed vessel of appropriate diameter. All the contact parts i.e.the rotating shaft,the disc and the inner shell of the Jacketed vessel consist of S.S.material. The output of the mill depends upon the capacity of the shell.The peripheral speed of the mill is between 12 ms to 18 ms depending on the size of the mill.

This type of sand mill consists of a Jacketed vessel of appropriate diameter. All the contact parts i.e.the rotating shaft,the disc and the inner shell of the Jacketed vessel consist of S.S.material. The output of the mill depends upon the capacity of the shell.The peripheral speed of the mill is between 12 m/s to 18 m/s depending on the size of the mill.The grinding media is extremely fine. uniform and dispersion is achieved by means of glass beads ranging from 0.5 mm to  1.5 mm. The discharge is made of two half mesh screens which can be easily removed and cleaned. The unit is fitted with a volumetric pump for variable discharge.  

Pug mixer inner walls are constructed of SS or MS sheets. The mixer consists of a centre shaft of appropriate diameter and is either made of S.S or M.S materiaI. The centre shaft is fitted with specially designed agitator blades in order to provide contraflow action. Contraflow ensures constant circulation of mix/blend ingredients from one end to another to homogenise the batch.Both the ends of the vessel are provided with stuffing boxes on the shaft. Blend ingredients are prevented from leaking and entering into bearings by the stuffing box. The shaft is supported by heavy duty pedestals. For models below 300 kgs the unit is provided with a pulley drive system along with tilting arrangement for discharge. For models above 300 kgs the unit is provided with a gearbox drive coupled to a motor and the discharge valve provided at the bottom.  

paint filling machine Float controlled supply Valve ,which maintains a constant level to get accurate filling levels. Fabricated and precisely machined filling valve suitable to different sizes of outlets, depending on the container openings. Valve lifter

  LIQUID FILLING MACHINE       Mustard Oil Hydraulic Brake Oils Ground Nut Oil Lube Oils Rapseed Oil Coolants Soyabead Oil Oil Paints Vanaspati Oil Emulsion Paints Castor Oil Varnish Linseed Oil Thinners Non-Edible Oil Pesticides Liquid Dyes Insecticides Chemicals Phenyl Mineral Water Disinfectants Shapoo Squashes Hair Oil Liquid Resins Lotions Rubber Solutions Liquid Detergents Varnishers Rust Preventors Fruit Juices Adhesives Drugs Rose Water Pharmaceuticals Brandy Inflammable Liquids Fruit Pulps Liquid Inks Jams Photographic Chemical Soups And all Liquids Gear Oil MODEL G – 519 / 2 G – 519 / 3 HEIGHT 2’6” 4’8” LENGTH 2’6” 2’6” WIDTH 3’1” 2’0” CAPACITY 100 ml to 1ltr. 5 ltrs to 20 kgs 200 ml to 5 ltrs. 20 ltrs to 35 kgs APPROXIMATE  * SPEED IN    HOURLY 3200 - 3800 - 2000 - 700 360 - 250 - 225 FILLING HEAD Double Single CONTRUCTION :This type of machine is provided with a stainless steel tank fitted with :A ) Float controlled supply Valve ,which maintains a constant level to get accurate filling levels.B ) Fabricated and precisely machined filling valve suitable to different sizes of outlets, depending on the       container openings.C ) Valve lifterAll the parts in contact with the filling material are made of S S 304 material.All other parts except the stand and the weighing mechanism are made of alloy steel and wherever necessary it is hardened and are easily replaceable in case of accidental damage.FILLING ACCURACY : As the filling is controlled vbu an accurate weighing mechanism which is operated for the gross weight of the container with the liqiud filled stays within the limits of 0.2 % tolerance.    

Brand Name : Inflammable Liquids

At the bottom the rotating shaft consists of an impeller. All the contact parts i.e. the rotating shaft, the cross bars, the inner shell and the base of the vessel will be made from S.S.304 material.The drive will consist of a Motor of desired HP coupled to a suitable gear box to give a final output between 100~125 rpm.

horizontal sand mill The optimum configuration for every poduct with an extremely wide choice of material for parts wetted choice of materials for parts wetted by the product including hardened and stainless steel, hard chrome-plated stainless steel, polyurethane and engineered cermics

The Disperser range is designed to disperse , mix and homogenise products of different Technologies Differentversions and accessories are available to accommodate thixotropy,aeration requirements etc of the product: Automatic speed control system,Different designs of mixing impellers,High and Low variable speed,Process vessels restrining grasps or belt system,Rotary process vessels with scraper Blade,Vacuum cover,Electrical control panel attached either to the machine or remotely installed.

The optimum configuration for every poduct with an extremely wide choice of material for parts wetted choice of materials for parts wetted by the product including hardened and stainless steel, hard chrome-plated stainless steel, polyurethane and engineered cermics Wet type of grinding & dispersion mill High efficiency - for products ranging from low to high agitator disc made of special alloy Good wear and tear resistance - grinding chamber and agitator disc made of special alloy Easy to use- all type of mill can be taken apart in just a few steps, allowing simple and rapid changover to different mill confirguration Simple operation and easy setting of operating parametres Grinding bead diameter range of 0.5-3.0 mm Low operating and maintenance costs

  This type of machine consist of a motor of reputed make.All contact parts will comprise of S.S 304 material. It will have a protecting cage with two 20 mm bar  held apart by closing flat ring clamping on to the bar. The shaft will be coupled directly to the motor shaft. An extra bearing on the coupling sleeve will be  provided to reduce the load on the motor bearing. lt will consist of an impeller of special design. We also make a wide range of mixers suitable for your products. * Sigma Kneaders * Ribbon Blenders * Attritors * Pug Mixers* Hydraulic Dissolver * Planetary Mixers * Batch type Sand Mills * Conical Blenders * Continuous type Sand Mills * Resin Plants * Bead Mills * Turnkey ProjectsAPPLICATIONS:* Varnishes & Paints * Polyurethanes * Colourants * Inks * Foods* Resins, Glues, Adhesives * Pharmaceutical Products * Chemicals * Lacquers * Cosmetics        

high speed dispersers The Disperser range is designed to disperse, mix and homogenise products of different Technologies Differentversions and accessories are available to accommodate thixotropy, aeration requirements etc of the product :

All contact parts will comprise of S.S 304 material. It will have a protecting cage with two 20 mm bar held apart by closing flat ring clamping on to the bar. The shaft will be coupled directly to the motor shaft. An extra bearing on the coupling sleeve will be provided to reduce the load on the motor bearing. lt will consist of an impeller of special design.

As the filling is controlled vbu an accurate weighing mechanism which is operated for the gross weight of the container with the liqiud filled stays within the limits of 0.2 % tolerance.

This type of machine has the most efficient design for rapid blending and mixing at low operating speeds.The design consists of shallow vertical cylinder with a cone of carefully engineered angle located at each end.Products mixed can be dicharged directly into the container if desired by means of a butterfly valve fitted at the end of the cone. The blender is available either in M.S. Or S.S 304/316 materials. The drive consists of a motor coupled to a suitable gearbox to give the desired RPM.

  The Disperser range is designed to disperse , mix and homogenise products of different Technologies Differentversions and accessories are available to accommodate thixotropy,aeration requirements etc of the product:   * Automatic speed control system   * Different designs of mixing impellers   * High and Low variable speed   * Process vessels restrining grasps or belt system.   * Rotary process vessels with scraper Blade.   * Vacuum cover.   * Electrical control panel attached either to the     machine or remotely installed.     These machines are available in a wide range and diversity of disperser models drive powers from 10 to 275 HP to fulfil any application involving dispersion of small,medium and larger batches. Platform Version The platform version, the machine headstock can be rotated through 360 degrees.The processing height can be varied easily by lowering and raising the column which can be  operated by means of a hydraulic power pack attached to it.      

CONTINUOUS CLOSED TYPE HORIZONTAL BEAD MILL HORIZONTAL TYPE BEAD MILL

  CONTINUOUS CLOSED TYPE HORIZONTAL BEAD MILL   S-0.3 Features * This machine is designed to fit for the demand of laboratory, it can change the rotation speed on the demand of experiment, get the best dispersal effect. * This machine is easy to operate, convenient and has tough structure. It is stable and wothout noise. And it can be disengaged and clean easily. * This machine is set to Automatic Suction Re-cycling mode, it can use tiny medium to grind materials, and make productmuch more dainty.   HORIZONTAL TYPE BEAD MILL Features     The optimum configuration for every poduct with an extremely wide choice of material for parts wetted choice of materials for parts wetted by the product including hardened and stainless steel, hard chrome-plated stainless steel, polyurethane and engineered cermics   Wet type of grinding & dispersion mill   High efficiency - for products ranging from low to high agitator disc made of special alloy   Good wear and tear resistance - grinding chamber and agitator disc made of special alloy   Easy to use- all type of mill can be taken apart in just a few steps, allowing simple and rapid changover to different mill confirguration   Simple operation and easy setting of operating parametres   Grinding bead diameter range of 0.5-3.0 mm   Low operating and maintenance costs   Dynamic gap separator - tungsten carbide alloy steel structure for maximum wear resistance   Choice of seal design to suit your needs.       Application * Paint & Ink Industry * Pharmaceutical Industry * Food Industry * Agricultural and Chemical Industry * Pigment & Dyestuf Industry * Cosmetic Industry       Grinding Media * Chrom Steel bead * Zirconium silicate bead * Zirconium oxide bead * Glass Bead  

This machine is designed to fit for the demand of laboratory, it can change the rotation speed on the demand of experiment, get the best dispersal effect.This machine is easy to operate, convenient and has tough structure. It is stable and wothout noise. And it can be disengaged and clean easily.This machine is set to Automatic Suction Re-cycling mode, it can use tiny medium to grind materials, and make productmuch more dainty.

The sides of the shell and the shell will be made up of M.S. Plates.The mill will be provided with a shaft appropriate to the diameter of the mill which will be welded and turned through from one end to the other and the mill will run free on self aligned roller bearing fitted with heavy duty pedestals. The mill will consist of one opening and two lids one for charging and the other for discharging fitted with a ball valve. A ball valve will be fitted at the side of the shell for gas discharge.The mill will be driven by a grid gear and pinion. The pinion will be coupled to a suitable gear box and that in turn coupled to a motor of appropriate H.P.The full assembly with the motor and gear box will be mounted on a three piece stand fabricated from heavy duty channel.     

  This type of attritor consists of a jacketed vessel with the inner shell made up of S. S. material and the outer Shell made of M.S.Material. The unit will have a discharge at  the bottom. The Base of the shell will be made of S.S.304 plate. The rotating shaft will be made from S.S.material having an appropriate diameter and will also consist of 7 cross bars with welded projections.At the bottom the rotating shaft consists of an impeller. All the contact parts i.e. the rotating shaft, the cross bars, the inner shell and the base of the vessel will be made from S.S.304 material.The drive will consist of a Motor of desired HP coupled to a suitable gear box to give a final output between 100~125 rpm.     

Mixing and Dispersion for High Viscosity Products