Animal Feed Making Machine Dealers in Thane

• Model Number: UNIVERSAL
• Capacity: 100 - 2000 Ltrs/h
• Application: Pharma
• Material: Stainless Steel
• Automatic Grade: Automatic
• Voltage: 415 V
• Phase: Three Phase
• Power Consumption: 10 HP
• Ribbon Rotation Speed: 50 TO 70 RPM per minute

A team of skilled labour and engineers work tirelessly in designing and manufacturing Ribbon blenders that can work in both continuous as well as batch modes. The batch type blenders that are manufactured at our unit can have up to 50m3 capacities. This versatile machine can not only blend ingredients, but also perform other functions like heating, cooling, and coating, making it a popular choice in many pharma and food industries. We are a leading manufacturer and supplier of Ribbon blender based in Thane, Maharashtra, and we welcome orders from our clients   Salient Features     Available in two shapes - U & W.     U-for Low to Medium volume Capacity (single shaft).     W-for Large to Mega volume Capacity (double shaft).     All contact parts in stainless steel 316.     Bearing mounted on lanterns out of mixing zone to avoid Cross contamination.     Reduced Material handling due to side discharge facility of processed materials.     Meets all cGMP/cGEP standards.     Air purge on the side entry seals for better cross contamination control.     Continuous Ribbon design for complete discharge of the finished product.     Belt driven power transmission for Quieter environment and less maintenance.     Paddle style agitator instead of Ribbon for Blending fragile materials.     Capacity available 125 L to 8400 L. (Larger volumes upto 20,000 L can be provided). Optional Features :     Orientation of discharge is in side or centre.     AC Frequency Drive with Variable speed,     Jacketing for heating & Cooling,     Vacuumized operation.     PLC controls with HMI Touch Screen.     Flame Proof Electrical. Safety Features :     Total drive transmission system enclosed     Limit switch installed in the top lid ensure lid is closed     Overload relay Protection and Emergency stop button Applications of Ribbon Blenders : Ribbon blenders can be designed to operate in both batch and continuous modes. Batch type blenders can be built up to capacities of 50 m3. The ribbon blender’s versatility for blending solids combined with it ability to perform heating, cooling, coating, and other processes make it a very popular blender. The following are the applications of the Ribbon Blender :     Blending large volumes of dry solids.     Dry powder to wet phase mixing.     Mixing of bulk drugs, chemicals, and cosmetic powders.     Dry Blending of capsule formulations.     Lubrication of dry granules in large quantity.     Heating, cooling, and drying of materials.     Coating solid particles with small amounts of liquids to produce formulations.   Materials commonly blended in the ribbon blender are as follows :     Abrasives     Engineered plastic resins     Pesticides and herbicides     Animal feeds     Epoxy resins     Pet foods     Bakery premixes     Eye shadow     Pharmaceuticals     Bird seeds     Face powders     Pigments Cake mixes     Fertilizers     Plastic powders     Carbon black     Fire retardants     Polyethylene     Chemicals     Gypsum     PVC compounding     Cleaning compounds     Instant breakfast cereals     Spice blends     Dietary supplements     Instant drink blends     Talcum powders     Dried food products     Laundry detergents

Ribbon Blender is a light duty blender mainly used for easy to mix powder components which are pre-processed like dried granules, pre-sieved powders etc. It is a low shear mixer and mostly used for solid-solid Mixing. Solid / Liquid mixing can also be achieved when high shearing force is not desired. It occupies less head room space for large volume mixing unlike Double Cone, 'V' Blenders etc.

• Warranty: 1 Year
• After-Sales Service Provided: Spare Parts
• Voltage: 220 - 320 V
• Power: 2 HP
• Frequency: 50-60Hz
• Material: Stainless Steel
• Surface Finish: Polished

• Application: Handling Industries
• Weight: 10-100kg
• Color: Brown
• Voltage: 220V
• Capacity: 100kg/hr
• Frequency: 50Hz
• Automatic Grade: Automatic
• Power: 0-5kw
• Driven Type: Electric
• Warranty: 1yrs

• Capacity: 0.5 to 3000 gm/hr

Screw Feeder is used for addingdosing of free flowing material at a controlled rate for process application. Various types of configurations are available for different types of applications. In our screw feeder, we use different material for manufacturing as per application areas like chemical, non-hazardous and hazardous. A special type of feeder is developed by our professional team of engineers for the various manufacturing industry. It is named as Plug O seal Type feeder. For accurate feeding of powder, granules or crystals in process reaction and packing purpose. Available range is 0.5 gm to 150 Kghr. Our models are available in Flame proof & Non Flame proof type also. We are involved in offering precise and accurate range of screw feeder that meet the various volumetric process requirements at a controlled rate. Available in various technical specifications as per the set industrial standards. Fabricated using quality material, it ensures exceptional durability and long term stability.

• Application: Food and Chemical industry
• Motor: Three Phase Induction Motor

For the convenience of our clients, we have formed payment terms and conditions that are as per the law and simple. The methods we use are practical, convenient and diverse. Keeping in compliance with the international standards, we ensure that the raw materials used for varied products are 100% certified and quality approved. This helps us in maintaining a set standard of our products. Features : High productivity Hassle free operations Rugged construction

• Warranty: 1 Year
• Voltage: 220V/380V
• Condition: New
• Dimension(L*W*H): 3080*1625*2453mm

Enlisted with the prominent names, we have a well-maintained set in Vasai-Virar(India) and cater to different markets. Our product is obtainable in risk-free and industrial grade packing material that make sure the goods are protected from damage and are delivered to buyers in unharmed conditions.

We are offering ribbon blender.by us is used for rapid & fine blending of low & medium density powders. The ribbon blender also assists in breaking of agglomerates with the help of blending. Customers can obtain the ribbon blenders at market leading rates.

• Application: Industrial
• Capacity: 10 - 2000 Kg
• Automatic Grade: Semi- Automatic
• Design Type: Customized
• Ribbon rotation speed: 70 to 100 meters per minute (approx)
•  :  

• Application: Industrial
• Weight: 100-1000kg
• Automatic Grade: Automatic
• Power: 1-3kw
• Driven Type: Electric
• Warranty: 1year

We provide our esteemed customers with an exhaustive gamut of ribbon mixer in various capacities. These ribbon mixers are produced using high grade raw material that is procured from reliable vendors of the market. The ribbon mixer which we offer is available in stainless and mild steel. Our ribbon mixer greatly helps in speedy and uniform mixing of ingredients. With the help of excellent ribbon and spiral type blades installed in our ribbon mixer, the mixing job gets smoothly done within a short time span.

We are offering horizontal ribbon blender.

‘Ronald Mixers’ is an experienced campaigner in the home appliances especially those which are used in kitchen for food processing. With the help of vast experience and the complete knowledge of customer needs and requirements, we have developed an innovative food processor cum mixer. The food processor cum mixer manufactured by us is widely used in kitchens for grinding, chopping, mixing, crushing, and blending applications. This complete kitchen solution unit is designed with best technical specifications that make it energy efficient. This multi utility product has placed us among the prime food processor cum mixer manufacturers and suppliers from Maharashtra. Features :- Compact, lightweight and attractiveEasy to operateSafety interlocking systemIn-build overload protectorElectronic speed controlUnbreakable polycarbonate food processor bowlSharp blades and discs Technical Specifications :- Power Consumption :- 450 watts (full load)Motor Type :- UniversalVoltage & Current :- 230 V A.C, 50Hz, 1.5 Amps 110 V A.C, 60Hz, 3 AmpsRating :- 30 MinutesCapacity :-Work Bowl :- 350 gmsSmall Grinder Jar :- 150 gmsBig Grinder Jar :- 300 gms How to Use the Machine :- Food Processor Section :-Fix Polycarbonate Work Bowl on main body with handle facing front side. Adjust the slot & turn the bowl clockwise to lock properly. Put the steel blade on the shaft by adjusting the position.Put Bowl cover on the work bowl with food chute facing the front side & turn the cover clockwise to activate the micro switch.Put Food Pusher in the Food Chute.Fix the Top Lock on the Grinder section of the machine & lock it properly.For Slicing or Shredding operation, first put disc connector on to the main shaft of the Base unit. Then fix the Slicing /Shredder blade on the Disc & fix it on the disc connector.Mixer / Grinder Section :-Repeat the procedure (Refer points A to D mentioned above in the food processor section)Remove Top Lock & place suitable Grinder Jar & Lock it properly.Use Full Speed for all grinding operations. Note :- Never use the Speed Control Switch while operating Mixer Grinder. Operate Mixer Grinder only at High/Full Speed. Operating Instructions :- How to Fix the Jar :- Put the Jar on top of the base unit and make sure that the lock of the jar fits the slot of the base unit property, otherwise machine will not start.Operations :- Check that the machine is in "Off1 position.Connect the mains plug to the wall socket after fixing the jar.Switch on the mains supply.Speed depends on the contents, Select the speed to suit the recipe.After operation, Press switch off position and check the mixture. Repeat till you get the required results.For blending / liquidizing / pureeing, Press the Turbo knob. This will activate the motor till you release the knob.Remove the plug from the socket.Overload Protector :- In order to avoid burning of the motor due to overloading of the base unit, a safety device (Overload Protection Relay) has been installed at the bottom of the base unit, wherein the base unit stops functioning. Immediately switch off the base unit, wait for 2 to 3 minutes. Remove the slightly remove the contents which is the primary cause of overload then reset the relay by pushing the red button of the relay. The base unit will start functioning again.Care & Maintenance :- Other than the care mentioned here, no other maintenance or servicing of this appliance is required, repairs, If necessary, must be performed by qualified personnel.General Cleaning :-First remove tie mains plug from the wall socket, by pulling the three pin plug. Never pull the cord alone.Do not immerse the motor housing in water. You can clean the motor housing by a damp Cloth.Do not use abrasive cleaning materials.Disassemble the other parts after each use and wash them in soapy water. Then rinse with clean water and dry thoroughly.Do not wash these parts in a Dishwasher.Give ample attention to cleaning to avoid unpleasant food odours emanating from your machine. Remember, cleaning is the easiest when done immediately after use. Tips of Effective Use :- Dough Kneading :- Fix the steel blade in the food processor work bowl, then put the Flour with required contents, if any. Start the Machine on full Speed, then start the base unit at full speed after fixing the bowl cover, pour water from chute slowly, use turbo speed to form.Veg Chopping :- Start the machine & put the Vegetables from chute. For leafy vegetable use turbo speed.Peeling :- The Work Bowl & Bowl Cover Should be dry. The green peas Beans/Garlic should be Dry, Warm up the Garlic pods before peeling.Slicing/ Shredding / Finger Chipping :- Select the contents to suit the chute size. Cut the base of the contents to rest properly on the disc. Push gently to make slices or shred.Non-Veg :- Use only Boneless/Fat free meat or chicken.Grinding :- For first 30 seconds use turbo, afterwards use only at high-speed as per requirement.Coconut Scrapping :- Use Medium or Big size Coconut. Make Two even Parts. Move the Coconut Anticlockwise to get Good results.

We specialize in design, manufacture and supply of high efficiency Screw Feeders and Conveyors for conveying feeding various powders like Cement, Fly Ash, Micro Silica, Ice flakes and other dry powders. These screws are manufactured with state of the art technology and machines imported from Europe. Salient Features: Continuous flight welded on center pipe with variety of pitch, anti-wear coating (For special applications) choice of cylindrical, rectangular OR ball socket type inlet or outlet connections with option of inclination angle adjustable between 0 � 45 deg and vertical. Available in different diameters to match the required capacities & lengths. Our screws are equipped with hanger bearings, end bearings with application specific sealing protection, in line drive mechanism with single or double stage flange mounted reduction gear box and TEFC 4 pole sq. Cage induction motors which can be mounted either on inlet or outlet side. Available Ex-Stock & Easy Interchangeability

• Capacity: 125 L to 8400 L

Ribbon Blender is a light duty blender mainly used for easy to mix powder components which are pre-processed like dried granules, pre-sieved powders etc. It is a LOW SHEAR mixer and mostly used for SOLID SOLID Mixing. Solid Liquid mixing can also be achieved when high shearing force is not desired. It occupies less head room space for large volume mixing unlike Double Cone, 'V' Blenders etc. Reduced Material handling due to side discharge facility of processed materials.

Metering dry materials accurately and consistently is a priority in any dry material processing system and we ensure smooth movement throughout the feed process. For answers to classical powder discharging problems such as bridging, flushing, Rat holing, degradation & segregation, Digidale Engineering offers volumetric screw feeder for wide range of application for handling most materials at any desired rate   It is difficult to achieve reliable feeding of powders with conventional feeders. It is simple, low cost ruggedly built volumetric screw feeder that provides extremely accurate, dependable metering of wide range of dry particulate materials. The geometry of the trough and screw with agitator effectively de-aerate and contain the powder on initial fill cycle to help prevent flooding. The digidale Volumetric screw feeder U- trough hopper and feed section provides the unique practical and economical means for metering difficult powders.   Digidale volumetric screw feeder working with the principle of mechanical fluidisation and guarantees the problem free discharge in continuous as well as precious batch operation of granular and powdery product such as flour, milk powder, salt, starch, flakes, coal, pallets, bentonite, washing powder and agglomerates etc.   The volumetric screw feeder has only five moving parts, drive, coupling, screw and two bearings and it is virtually maintenance free. An agitator/conditioner screw available in all feeders fills the screw completely resulting in desired feed accuracies.   A 100 litre hopper with sloped sides and large rectangular outlet provides capacity for most surge conditions. Standard units provides feed rate from 5 Kg/ hr to 60 tonnes/ hr. Digidale vision is to provide cost benefits to its customers and provide prompt after sale service.

From the smallest to the largest ribbon blender are designed for fast mixing of powders , paste . they are used in leading processing plants for mixing such materials as chemicals , food. Drugs medicines, cosmetics synthetic days, fertilizers , insecticides, animal feeds, any many other products wherever light to medium mixing is required there is a ribbon blender which is ideal for the job Various type of agitators are available to meet all mixing requirement . these agitators provide a triple mixing action . in abbition to the rotary movements of the agitator , the two ribbons conveys the ingredients in opposite longitudinal directions these combined action subject each portions to thousand of mixing action per minute and results in the nearly perfect blending action known todayFeatures :- • Top cover depending on the length of the blander • Centrally located flush bottom discharge • Stuffing boxes with easily disassembled housing • Pure Teflon gland packing provided • Stainless steel surface are polished to desired standard , all exterior  non- stainless surface are painted with    enamel paint. • Squirrel cage , three phase induction motors suitable for 415 volt 50 hz • Worm reduction gear box • Single speed drive • Blander is mounted on supports providing adequate discharge clearance .

We offer ribbon blender. U-shaped horizontal trough containing a rotating double helical ribbon or paddle agitator. Clearance of 3 – 6 mm is maintained charging material is through top nozzles. Discharge through bottom valve. Working capacity ranges from 40 – 70 % of total volumetric capacity. Blending time – 15 to 20 minutes, 90 to 95 percent or better homogeneity. Specific power – 5 to 12 kw/m3 ribbons are best suited for free flowing and cohesive products. applications abrasivespesticides and herbicidesepoxy resinsbakery premixes pharmaceuticals face powders cake mixes plastic powders fire retardants chemicals pvc compounding instant breakfast cereals dietary supplements talcum powders laundry detergents metal cleaning compounds engineered plastic resinsanimal feedspet foodseye shadow bird seeds pigments fertilizers carbon black polyethylene gypsum cleaning compounds spice blends instant drink blends dried food products dry flavors.

Twin screw loss-in-weight feeder twin screw loss-in-weight feeders are most effective for pigments, sticky, bridging or flooding powders, fiberglass.

We are offering ribbon blender.used for mixing of dry powders of different bulk densities.it is a simple versatile mixer, which can also mix semi wet material.

Since blending involves the flow of materials, blending mechanisms are affected by the same properties that affect flow. Flowability of bulk solids depends upon factors such as particle size and size distribution, particle shape, bulk density, all of which affect blending. The powder materials to be blended are charged in the mixing vessel, with a fill up volume ranging from 40 to 70 percent of the gross volume. Addition of liquids, if any, is through an optional spray piping system provided in the top portion of the blender. The ribbon agitator is operated at an appropriate speed depending on the size of the blender and the application. The geometry and rotation of the helical ribbon creates a counter-current axial movement and radial movement resulting in homogenous blending within 15 to 20 minutes, with about 90 to 95 percent homogeneity. After completion of blending, the material is discharged from one or more discharge valves located at the bottom of the vessel. The blender’s versatility to perform multiple functions such as heating, cooling, coating, and other processes besides mixing make it a popular blender.  

• Application: Pharma
• Material: Stainless Steel
• Brand Name: Varun Fabricators
• Automatic Grade: Automatic
• Voltage: 415 V
• Frequency: 50/60 Hz
• Country of Origin: Made in India
• Shape: u shape
• Phase: Three Phase
• Drive Motor Power: 5 HP

Ribbon Mixer is mixer for Intensive Mixing of wet and dry material used in the Food, Chemical, Pharmaceutical, Paint, Cement, Refractory, Adhesives, Building materials, Dyestuff and Allied Industry. It is a LOW SHEAR mixer and mostly used for SOLID / SOLID Mixing. Solid / Liquid mixing can also be achieved when high shearing force is not desired. It occupies less head room space for large volume mixing unlike Double Cone, 'V' Blenders etc.Ribbon Blender comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon Agitator rotating within. The ribbons rotate at approximately 70 – 100 meters per minute and move the material both radially and laterally to ensure thorough blends in short cycle times.     Salient Features : Available in two shapes - U & W. U-for Low to Medium volume Capacity (single shaft). W-for Large to Mega volume Capacity (double shaft). All contact parts in stainless steel 316. Bearing mounted on lanterns out of mixing zone to avoid Cross contamination. Reduced Material handling due to side discharge facility of processed materials. Meets all cGMP standards. Stuffing boxes with easily disassembled housings. PTFE gland packing provided. Air purge on the side entry seals for better cross contamination control. Continuous Ribbon design for complete discharge of the finished product. Belt driven power transmission for quieter environment and less maintenance. Paddle style agitator instead of Ribbon for Blending fragile materials. Capacity available 130 L to 10000L. (Larger volumes upto 20,000 L can also be provided)

• Model Number: TIP-150
• Capacity: 100 kg
• Application: Mixing
• Material: Stainless Steel
• Automatic Grade: Semi-Automatic
• Voltage: 220 V
• Frequency: 50 Hz
• Country of Origin: Made in India
• Phase: Single Phase
• Speed: 30 RPM

ribbon blender is basically manufactured for uniform, homogeneous, and quick mixing of powders and semi-wet materials of different densities. Helical ribbon agitator design is the real key for the success of this blender.   how the ribbon blender works a ribbon blender consists of a horizontal trough with a central shaft and a helical ribbon agitator. Mixing results from the turbulence induced by counteracting ribbons. There are two sets of counter acting ribbons - outer ribbon, inner ribbon. Both ribbons mounted on the same shaft. Ribbons has close trough clearance which provides a region of high shear force near the wall thereby achieving both bulk blending and dispersive mixing.   ribbons are design to obtain complete and thorough mixing. It is designed in such a way that along with vertical movement, material to be mixed will have to and fro motion. Diametric size of the ribbon keeps some proportion with the volume of the vessel so that the power required to drive the machine will be less. The ribbon causes all the material to circulate using only 5% of the power needed by the turbine. when the economy of the mixing equipments are taken into consideration the ribbon blender is the best suited machine for better result in the field of chemical, pharmaceutical and allied industries. the machine is manufactured in the combination of mild steel and stainless steel. The product to machine contact parts will be in stainless steel and remaining is in mild steel to reduce the total cost of the machine. Cgmp models are also available.   special features of vats & vessels ribbon blender ribbon cross-section and pitch, close clearances between outer ribbon and shell, and number of spirals on the ribbon are the few features which can be varied to accommodate materials ranging from low-density finely divided materials to fibrous and sticky materials. the ribbon blender is adaptable to batch or continuous mixing. heating or cooling jacket as per process requirements. choppers - choppers can be provided as a delumper or as a fine grinder. hinged cover, dependable discharge outlet.- manual lever or hand wheel operated slide gate valve, swing-type flush mounting plug valve discharge - hand wheel operated slide gate valve, gates, drop bottom, seals and finishes the paddle design is optional and normal applied where friable materials are being blended and when batches as small as 15% of the total capacity are going to be mixed in one blender. optional scale hoppers are available constructed of ss 316, ss 304 and carbon steel. capacity - 25 ltr. To 7,500 ltr. fast, easy cleaning - the entire ribbon assembly is removable as a unit. shaft seal - three rows of packing, of type compatible with product and application, housed in a standard gland follower stuffing box, assist in keeping dirt out and product in. Purged and lubricated seals as well as the mechanical seals are also available. simplified drives - typically units of sizes to 100 cu. Ft (2.8 cu. M) and 15 h.p. Drive are driven by a torque arm reducer with "v" belts and an integrally mounted motor.   different applications of ribbon blender abrasives and adhesives agricultural chemicals animal feed chocolate products cleaning compounds cosmetics detergents and soaps dyestuffs & pigments explosives fertilizers and pesticides food minerals pharmaceuticals resins sand & cement pre-mixes spices and sugars