ASMITA ENGINEERING Badlapur, Thane, Maharashtra

COST ADVANTAGES OF CuCrZr MATERIAL CuCrZr material is best suited material of spot welding caps for both coated & non-coated sheets. The additional cost advantages of our (CuCrZr) Cap, Tip and Shank and Adaptor:- 1. RWMA – class 1 copper chromium zirconium (CuCrZr), Conductivity 85% and Hardness 83B. 2. Does not stick on Zr coated materials because the lower welding current and pressure used melt less of the Zr and thus reduce the diffusion of the Zr into the Cu. 3. Reducing the current by 15 - 20%, which is a big saving of energy & power consumption. 4. Reducing weld force by which weld splatters are minimized 5. Reducing dressing time to more than half that also if necessary, as the cap tip surface does not allow formation of any contamination like brass coating / carbon. 6. Reduce cap changing downtime. 7. Better weld quality. 8. Increasing Kickless & Aid Cable life.

FEATURES AND SPECIFICATION OF OUR BETTER QUALITY KICKLESS CABLES : 1. Design of Kickless Cable as per Customers Specification & Requirement and drawings. 2. High flexibility for good working efficiency. 3. Special type of Rubber hose with the good flexibility and its Pressure Capacity more than 10 Kg/cm2 and protect to high temperature water for safe operation. Covering of good pressure resistance, heat resistance, wear resistances. 4. Excellent cooling effect even in continued welding operation. 5. Fantastic water testing units with Pressure 10 to 12 Kg/cm2, Each & every cable is tested. 6. Little Impedance & little Reactance drop. 7. Copper wire size is 33 Gauge for 300 MCM & 400 MCM as per Standard of RWMA 8. Accurate copper straight lug or copper bend lug with 100% Conductivity of copper. 9. High resistance of repeating kicks & bending caused by electro magnetic force introduced by the welding current & welding operation, according long life. 10. Good Quality product with Long Life and reasonable rate. Long cable life reduces cable cost per weld – the true measure of cost cable. 11 Easy for check & replacement & maintenance. 12 The kickless cable is consuming part required to be inexpensive. 13 Expertise staffs’ are working in Electromech Corporation, last 15 Years experience in same field. 14 Immediately service is our motto.   Technical data – Dual – Conductor Cable Based on 2g.p.m. @ 100o  F temperature rise, maximum temperature 167o F. OHM’s per foot cable – both lead.   300 MCM 400 MCM 500 MCM 600 MCM 650 MCM 800 MCM Resistance ® per foot 0.0000836 0.0000625 0.0000502 0.0000422 0.0000388 0.0000312 Impedance(z) per foot 0.0000935 0.0000855 0.0000650 0.0000581 0.0000524 0.0000470

These cables are used as supplementary cable to connect kickless cable and gun are of the single conductor only. To meet the connector needs in the resistance welding operation. Electromech offer a broad variety of secondary cable. Each cable is design and built to perform with maximum efficiency and economy in its in depended application. Electromech water-cooled jumper (Aid)cable to electrically connect distant points which move in relation to each other such as, The movable gun-arm of the certain types of welding guns to the electromech cable.   On a multiple spot welding machines.Electromech water cooled jumper & sub cables are flexible rope types secondary connectors, assembling with high conductivity terminals. There are sheathed with reinforced abrasion & oil resistant hose. Free water passage is insured by means of an open spring core progressing the entire length of the cable. Thus permitting the cable to operate under the condition of acute bending without obstructing the water flow.   TERMINALSStraight lugs are machined from high conductivity electrolytic Copper bar stock.Bends lugs are forged and machine from high conductivity electrolytic copper.WIRE CONSTRUCTIONThis is a made from 0.05mm2 electrolytic grade Copper wire. Each bunch or herringbone construction to reduce the rate of wire facture by providing lateral surfaces wears areas. The total sectional area shall not be less than the sectional area as per MCM/mm2 rating. WIRE CONNECTION TO TERMINALWater is terminated in a crimped in soft electrolytic tube and the soldered to the terminals. Wire cannot melt out during brief overloadsFLEXIBLE HOSE COVERThe outer rubber hose made of heat resistant on its inner Surfaces & abrasion resident on its outer surfaces.WATER FLOWCoiling water is passed at the rate of 3 lit/ min at the pressure of the 6kgf/ cm2 and the pressure drop does not exceed 0.7kg/ cm2WATER PRESSUREThe cable is tested at a pressure of 6 kgf/ cm2 (kcs) to ensure then there is no leakage or hose damage. OPTIONAL FEATUREROTECTION SLEEVES : - In order to eliminate breakage of strands due to frequent acute bending operation, projection sleeves are provided on the area of both the terminal joints.  

These cables are used as supplementary cable to connect kickless cable and gun are of the single conductor only. To meet the connector needs in the resistance welding operation. Electromech offer a broad variety of secondary cable. Each cable is design and built to perform with maximum efficiency and economy in its in depended application. Electromech water-cooled jumper (Aid)cable to electrically connect distant points which move in relation to each other such as,

Press type air operated Spot Welders are designed for extraordinary versatility and are available with different styles of welding head arrangements. A variety of electrodes and toolings can be fitted to render them suitable for spot welding, simple projection welding, electrobrazing, hot riveting, electro forging and upsetting. Fully solid state Electronic Controls are available for use with machine in order to obtain consistent and accurate weld results on a wide range of metals at a high speed automatic operation.

Type : Resistance Welding Machine

Certification : ISO 9001:2008, ISO 9001-2015

Weight : 100-1000kg

Color : Blue, white

Voltage : 450V

Condition : New, Used

Automatic Grade : Automatic, Fully Automatic, Semi Automatic

Power : 20-25kw

Driven Type : Electric, Penaumatic

Warranty : 1year

Country of Origin : India

Resistance Welding Transformers:Spot Welding Machines,Projection Welding Machines,Seam Welding machine,Suspension Spot Welders,Integral Transformers,ESR Furnace.

Has unique output characteristics, very stable metal transfer, less spatter, good appearance and excellent welded seam.Advanced electric ciruit design, less switch loss, less IGBT heating, increase greatly the efficiency of the welder and dity cycle.Light and handy, high efficiency, energy saving, higher inverter frequency decreases he power loss, electric power saving is remarkable.Welding current, voltage adjust steplessly, can meet the requirement of different welding process.Simple and advanced circuit design, welder performance reliable and easy to maintain, has perfect function to realise automating welding easily.With quick protection circuit for over current, protect IGBT against break down effectively suitable for continuous work.Mainly applied for welding carbon steel, stainless steel etc. in welding position. The welder rated current more than 350A is suitable for welding in shipbuilding, car, bridge, and steel structure etc. insustries. The welder rated current less than 250 is suitable for welding sheet metal

AC/DC TIG SERIES WSE SERIES INVERTER SQUARE WAVE TIG WELDER Upgrade square wave power source current with high speed through the zero, arc is stable no high frequency stabilizer is necessary.Good are stiffness, heat concerntrated, easy to fill wire, is especially suitable for filler wire welding in bicycle industry.Super oxide film clean capability, clean time is adjustable steplessly, beutiful and bright welded seam.Has connected to foot control, convenient for workers operation.Build in over heat, over voltage, low voltage alarm protection circuit, safe and reliable when operating.High duty cycle, may work continuously with high current.Suitable for welding aluminum and its alloy, carbon steel, staneless steel, copper, titanium etc metal.

Extra features of Fiber Insulation over the Guns 1 100% Fiber Insulation with high Technology. 2 This is High technology process specially made for Resistance welding Guns, Arm Shank and Holders. 3 Superior quality material is used in process 4 Thickness of Fiber Insulation over the gun 3mm to 4mm thick 5 Color shade in Blue or any as per you expected. 6 80 to 90 degree in continuously temperature of water, nothing will happen any thing on Insulation 7 100% shunting effect problem will solve. 8 Sharp sheets will not remove that insulation easily 9 Increase the life of Guns, Arm, Shank and Holders….etc.

ASMITA ENGINEERING’ make fully automatic, Water-cooled heavy duty ESR Transformer suitable for your different sizes of furnishing rods, with suitable clamping and water cooled heavy duty thyristorised, Latest heat sequence electronic control panel, Electronic control system consists of water-cooled thyristor assembly, necessary sensors for automation and protection & for achieving maximum productivity.   ESR furnaceWe can supply the complete of ESR, it has low price and high quality . ESR Furnace is a equipment that the current through the slag, bring the resistance heat, can use the resistance heat and is abstract metal   Detailed Product DescriptionElectroslag remelting furnace (ESR furnace) provides optimal removal of sulphur, non-metallic inclusions and gases. ESR furnace/electroslag remelting furnace is a current production of heat using molten slag into the pool from the power level, the metal droplet liquid washing through the residue, after crystallization in water-cooled crystallizer Into the ESR of special refining equipment. As the slag to the mixture of liquid crystal effects and good conditions for ESR metal with good Purity, cast structure is uniform, no white spots and the ring-like segregation, very low sulfur content, inclusion of small dispersion and other fine performance. Therefore, ESR in the medium-sized forgings, rough blocks the production of a monopoly position in the high-quality tool and die steel, duplex steel billet, cold RollingElectroslag furnace is particularly Special steel production equipment is essential. ASMITA ENGINEERING electroslag furnace company making full use of the most mature technology design, manufacturing production stereotypes Products. No conductivity and explosive dust, no corrosion and gas that damages electrical insulation, Power distribution and control equipment need to be installed in the place with a well-ventilated, non-violent vibration     Main Technical Parameter of ASMITA ENGINEERING make ESR furnace / Electro Slag Remelting furnace : Item Unit 0.3 t 0.5t 1t 1.5t Rated capacitance t 0.3t 0.5t 1t 1.5t Designed Production Capacity t/y 500t 1000t 1300t 1700t consumable electrode Diameter  mm 150 190 280 320 consumable electrode Length mm 2500 2500 2500 2500 Casting Mould Diameter mm 240 300 410 460 Casting Mould height mm 1100 1350 1350 1580 Transformer Capacity kva 400 500 700 800 Transformer secondary voltage  v 40-60 40-65 40-70 35-70 Transformer secondary current ka 6.7 7.6 10 11.4 Transformer first voltage kv 6(10) 6(10) 6(10) 6(10)  

Laminated Copper Shunts are secondary conductors made of this copper. Shunts are available in many standard sizes or more as per the customer specification. Shunts are normally supplied with their ends secured swaged and press welded connector. Resistance values are equal to more of flat Copper bar. As a result, voltage losses are minimized & maintaining the uniform flow of electrical current. Laminated Copper Shunts are secondary conductors made of this strip copper. Shunts are available in many standard sizes or made as per the customer specification.

We are a team of qualified and experienced Engineers and Technicians. We are pleased to inform you that we have successfully come out with a unique – FIRST TIME IN INDIA – special purpose Resistance Heating Machine which is very useful for Engineers’ File manufacturers. This machine is used in place of existing Gas Burners for heating the file ends before forging. The special design used in this machine helps to heat the job faster with considerable less current. Since the Time and Current is less, the electrical energy consumption, which is proportional to the time and square of current, is considerably reduced and hence the operation cost of this machine is negligible compared to gas heating. Apart from the financial benefits, this machine is absolutely Eco friendly compared to gas heating.   We have successfully established this heating system with three of the following leading file manufacturers in India. * M/s HURRY NOTH AND CO. PVT. LTD * M/s UNIQUE STAR ALLIANCE PVT * M/s INDIAN FILLES MANUFACTURING COMPANY LTD (GARDEX GROUP)   All of the above parties have removed the gas burners and have installed our heating machines in their forging plant. They are more than satisfied with the machine performance and the financial gain achieved after switching over to our heating machines.

To meet the connector needs in resistance welding electromech offers a broad variety of secondary connector. Each cable, secondary shunts are designed and built to perform with maximum efficiency & economy in its intended application. Electromech air cooled jumpers cables are required to be electrically connecting distant points which move in relation to each other. Such asThe movable gun–arm of certain types of welding guns to ASMITA ENGINEERING cable.On multiple spot welding machines   ASMITA ENGINEERING air cooled jumpers are extra more flexible rope type secondary conductors with connector, swage- formed on each end for maximum flexibility & cooling. The standard terminal width is 32 mm. if wide terminal is required, please specify when ordering. TerminalsTerminals are made for soft electrolytic copper tube.Wire construction : - This made from 0.05 mm2 electrolytic grade copper wire each bunch of herringbone construction to reduce that the rate of wire fracture by providing the lateral surface wear areas. It is a total sectional area shall not be less than the appropriate sectional area per MCM/mm2 rating Wire connection to Terminals : - Wires are brazed crimped in the soft electrolytic copper Tube. Wire can not melt out during brief overheads. Flexible cover : - A loosely fitting rubber impregnated sheath encases most Cable styles for mechanical protection. Optional Feature :-Protection sleeves: - In order to eliminate breakage of strands due to the frequent acute bending operation, protection sleeves are, provided on the area of both the terminals joints.