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Wire Straightening Dies
20 Piece(s) (MOQ)
Similar to other dies having a bore in centre. Bore size is slightly larger than diameter of wire being straightened. Larger diameter enables absolutely no change to wire-diameter, as it only has to be straightened. Wire cannot be straightened like any-other product due to inherent force and torque-related influences, rather has to be passed through Wire Straightening Dies. These dies are placed in a horizontal plane, offset to each other at a particular distance. The wire is made to pass through a series of straightening dies in a straight path so that it is flexed in essentially all directions. When a bent or kinked section of wire passes through these dies, it is flexed in all directions in an amount exceeding its elastic limit, thereby eliminating present bends. In preparation of products like welding electrodes, weld mesh and other products, wire has to be straighten from its coiled form prior to usage. Straightening Dies manufactured by Bharat Industries can be used for straightening all types of cold drawn wires and other non-ferrous wires. These can be used for straightening wires, tubes, cables, strips.
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Wire Guide Nozzles
25 Piece(s) (MOQ)
We are offering wire guide nozzles. Wire guide nozzles also known as coil winding nozzles or pvc coating nozzles are used on multi-spindle wrapping machines during coil winding for guiding wire to wind in bobbin, pins and other desired material. Attributes: 1. High wear resistance: tungsten carbide possesses a very high hardness value in excess of vickers 1500, approximately 1.7 times more than that of hardened carbon steel making it perfect material for nozzles. 2. Surface-roughness: these nozzles are surface finished to a roughness of 0.05-1 microns or 2-4 micro inches ra, which assures least friction-resistance, reduces film damage during wire-insulation as well as provides stable wire tension. 3. Concentricity & stiffness: these nozzles permit wire to exit concentric to the nozzle within 0.01 mm with or even without load. 4. Accurate exit radii: the exit radii of the nozzles determine the angle of wire exit from one coil to the next. This makes it essential to maintain the exit radii to utmost tolerance limit, which is done using the right calibrating instruments. Advantages: a. Exceptionally superior rigidity b. Concentricity as low as 0.01mm. C. Absolutely perfect finished wire entrance, bore surfaces ad well as wire-exit. D. Dimensions as per your specifications. Applications: wire guiding nozzles are used in industries manufacturing coils, relays, transformers and in industries manufacturing sensors for automotives and electrical equipments. These are used for providing perfectly consistent route for enamelled cooper wire to coil from reel. Attributes High Wear Resistance: Tungsten Carbide possesses a very high Hardness value in excess of Vickers 1500, approximately 1.7 times more than that of hardened carbon steel making it perfect material for Nozzles. Surface-Roughness: These Nozzles are surface finished to a roughness of 0.05-1 microns or 2-4 micro inches Ra, which assures least friction-resistance, reduces film damage during wire-insulation as well as provides stable wire tension. Concentricity & Stiffness: These nozzles permit wire to exit concentric to the nozzle within 0.01 mm with or even without load. Accurate Exit Radii: The exit radii of the nozzles determine the angle of wire exit from one coil to the next. This makes it essential to maintain the exit radii to utmost tolerance limit, which is done using the right calibrating instruments. Bore Diameter(mm) Outside Diameter Length 0.5-5.00 Customized, Wall thickness Governing Customized, Aspect Ratio Governing. ↑ Special customization is possible based upon specific wire gauge, nozzle-tip diameter, along with customer-specific CAD Diagrams. Nibs Carbide, Polycrystalline Diamond(PCD) Advantages exceptionally Superior Rigidity Concentricity as low as 0.01mm. Absolutely Perfect finished wire entrance, bore surfaces ad well as wire-exit. Dimensions as per your specifications. Application Wire Guiding Nozzles are used in industries manufacturing coils, relays, transformers and in industries manufacturing sensors for automotives and electrical equipments. These are used for providing perfectly consistent route for enamelled copper wire to coil from reel. Bharat Industries make coil winding nozzles for all machines including those manufactured by Tanaka, Tanac, Meteor, Bachi, Marselli, EPM, Sarcem, AWG, guidafilo.
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Wire Drawing Dies
25 Piece(s) (MOQ)
We are offering wire drawing dies. tungsten carbide dies are the foremost choice in drawing equipment of wire-industry when an economical option is desired over better wear resistance and wire-surface finish. Tungsten carbide dies are little, ultra-hard precision tool with a small hole at its center. if you desire the ultimate-quality wire-drawing dies, at lowest price then bharat industries is your best option! we manufacture long-lasting high-quality carbide drawing dies for use in making wire, rods, pipe and bars in all standard shapes-round, hexagonal and rectangle. These dies can serve drawing of various materials including mild steel, high-carbon steel, stainless steel, as well as numerous other steel alloys. softer materials like aluminum and copper alloys can also be frequently drawn. in wire-drawing, a wire of comparatively larger diameter is drawn through a die with a smaller bore-size. This eventually, reduces the diameter of the wire to the preferred size and tolerance, keeping the volume intact. The desired wire-size is achieved by drawing the wires through a series of dies having descending bore-sizes. The final die in this series, sizes the wire to the preferred final-size. Bharat industries develops dies to achieve drawing of various steel alloys including high-carbon steel, stainless steel, mild steel and many more. bharat industries has special mastery in manufacturing fine size dies ranging in sizes from 0.15mm to 0.8mm used specially in co2 mig & stainless steel wire drawing.
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Wire Cutters
20 Piece (MOQ)
We are offering cutters are used in heavy industries for cutting thick materials including wires, cables, rods, case hardened chains. there are three main types of cutters based on the work-fields: 1. Bolt cutters: bolt cutters are used in heavy industries as cutting tools for cutting thick materials. They can be used from general purpose to heavy duty cutting for cutting rods, heavy steel wires, metal bolts, nails, screws, case hardened chains. bolt cutters usually are made of smaller jaws or cutting blades and have longer handles, connected with hinges. On compression of handles, these hinges maximize force applied on jaws by increasing leverage. This enables the user to cut through thick and rigid materials relatively easily. These cutters have adjustable screws for adjusting amount of closure of handles, for blades to make contact with each other. there are two type of bolt cutters for general purpose as well as high tensile. 2. Wire cutters: wire cutters are used specifically for purpose of cutting wire. These also known as snips or diagonal pliers, as are very similar to pliers. the most noteworthy difference between wire cutters and pliers is that instead of grips as in pliers, these have sharpened edges, which assists in cutting through wire. More big and heavier the cutter, more heavier would the wire gauge it can handle. these cutters are available in standard size of 300mm having cutting length if 2,5mm. 3. Cable cutters: cable cutters are used mainly in cuttinginsulated copper and aluminium cable of various diameters. Jaws of cable cutters make it possible to cut through the cable without causing any major distortion to the internal wires. These cutters have strong tubular handles with p.v.c comfort grip, which enables its users to cut through the cable with ease. these cutters are available in sizes ranging from 14"- 42" having cutting length in range from 9-50mm.
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Tungsten Carbide Dies
Tungsten Carbide dies are the foremost choice in drawing equipment of wire-industry when an economical option is desired over better wear resistance and wire-surface finish. Tungsten Carbide dies are little, ultra-hard precision tool with a small hole at its center. Tungsten-Carbide Die Products If you desire the ultimate-quality Wire-Drawing dies, at lowest price then Bharat Industries is your best option! We manufacture Long-Lasting High-Quality carbide drawing dies for use in making wire, rods, pipe and bars in all standard shapes-round, hexagonal and rectangle. These dies can serve drawing of various materials including Mild Steel, High-Carbon steel, Stainless Steel, as well as numerous other steel alloys. Softer materials like aluminum and copper alloys can also be frequently drawn. Applications Tungsten Carbide Dies can be used in diverse industries including, Fasteners, Wire-Ropes, Galvanized-wires, CO2 MIG wire, Cable industry, Nails, Fencing, Chain Industry and many more.
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Tube Drawing Dies, Pipe Drawing Dies, Rod Drawing Dies
10 Piece(s) (MOQ)
We offer tube drawing dies, pipe drawing dies, rod drawing dies. drawing dies used in tube or pipe drawing can be of any custom shapes, including commonly used round, hexagonal and square. The drawing process is very similar to wire-drawing. The major difference is usage of a mandrel. This mandrel is placed at the gorge of die and its size determines the die inner diameter as well as wall-thickness. A well-finished mandrel achieves smooth surface on the inner side of the tube or pipe. bars and rods drawing is no different than wire, tube or pipe drawing. The significant difference is that rod & bar tends to be much thicker then wires or tubes.
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Stranding Dies
20 Piece(s) (MOQ)
We are offering stranding dies. Stranding dies also commonly known as bunching dies, compacting dies, or cabling dies allow multiple wire strands to come into same die, thereby creating compact-cable. die geometry: the die geometry of stranding dies is no different from other drawing dies. The only exception to this is a considerably increased reduction angle. bell: the bell of a stranding die has to kept broad enough so that the arriving wires from the lay-plate enter in without any scraping. tolerance: it is generally +-1% of the whole diameter. reduction angle: the wider reduction angle allows much better blend from bell to the reduction angle. bearing length: since, trading dies are used to gather the wires entering from lay plate into the cable machine, the bearing length is not significant. In case if concentric and unilay constructions, bearing length is kept longer to hold wire uniformly as they enter machine. die surface: the die-surface should be well-blended devoid of any sharp edges. usage: stranding dies allow laving together of a number of soft or hard wires such that each wire holds its place in the strand. These are pairs of dies, which on placing in die-holder, form circular shaped hole, allowing passage of stranded wires forming the finished strand. applications: stranding dies can be used for guiding or moving through and even exit for wire strands while forming compact-cable or conductors.
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Dogs Pulling wrap
10 Piece(s) (MOQ)
We are offering pulling-in-dogs are used to drag the inlet wire around drawing blocks of machine, until there is an adequate ‘wraps’ of wire around blocks for the machine to continue feeding automatically. pulling-in-dogs of bharat industries have numerous attributes, making them the best ones in market: 1. The wire is pulled tangentially, preventing any bends in it. 2. Spring loaded jaws 3. Dog-curls around block 4. Single piece body made of steel 5. Jaws made of hardened steel having radius profile as per your requirement. 6. Universal shackle enabling usage with different types of chains and rope. incase required, bharat industries can make available the following spare parts: a. Jaws b. Hooks c. Links d. Compressive springs. pulling-in-dogs are an accessory to wire-drawing process, particularly, ferrous wire drawing. These pulling-in-dogs are suggested for usage especially for lighter drawing applications, predominantly steel and other softer non-ferrous applications.
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Polycrystalline Diamond Dies
20 Piece(s) (MOQ)
We are offering polycrystalline diamond dies. polycrystalline diamond(pcd) dies are the backbone of wire industry, when longer life, predictable performance along with excellent surface finish are required. selection of any die-nib material depends on material being drawn as well as desired finish of wire-surface. However, in any case, withstanding the demanding wear of the die is a necessity. advantages of pcd: 1. Lesser downtime 2. High thermal conductivity & hardness 3. Excellent resistant to fracture & breakage 4. Uniform wear 5. Better priceperformance bharat industries, with its stringent quality provides you with polycrystalline diamond dies, with an unproblematic performance from manufacturing to refurbishing. polycrystalline diamond dies can be used in wire-drawing operations ranging from rod-size to intermediate to very fine wire sizes of various ferrous and non-ferrous metal wires including copper, aluminum, stainless steel and many other. Polycrystalline Diamond(PCD) Dies are the backbone of Wire Industry, when longer life, predictable performance along with excellent surface finish are required.. Advantages Selection of any die-nib material depends on material being drawn as well as desired finish of wire-surface. However, in any case, withstanding the demanding wear of the die is a necessity. Advantages Of PCD: Lesser Downtime High Thermal Conductivity & Hardness Excellent Resistant to Fracture & Breakage Uniform Wear Better Price/Performance Bharat Industries, with its stringent quality provides you with Polycrystalline diamond dies, with an unproblematic performance from manufacturing to refurbishing. Technical Specifications PCD GradeBore Size(mm)5-25 microns0.05-15 Application Wire-drawing operations ranging from rod-size to intermediate to very fine wire sizes of various ferrous and non-ferrous metal wires including copper, aluminum, stainless steel and many other.
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Polishing Pins
Bharat Industries has been engaged in producing Polishing-pins right from the very beginning, giving us an experience of over 40 years in Polishing-pin manufacturing. We manufacture various types of Polishing-pins including Wood & Steel Polishing-Pins and Steel Lapping-Pins for your usage in Die-Polishing. These Pins are recognized as being useful for providing fine polish without altering their shape during polishing procedures. Wood & Steel Polishing Pins These pins are made in both blank as well as in ground form from the material desired by the customer, i.e. wood or steel. The steel polishing pins are especially hardened for prolonging their service-span. The blanks pins are roughly grounded to perfection of +/- 10, whereas grounded pins are accurately grounded to the finest degree desired. Steel Lapping Pin These pins are also available in both blank as well as in grounded form as per your requirement. These pins are made from silver-rod and possess a lapping pin. These are an economical and accurate method for sizing and polishing of drawing dies. These pins can be made as per your requirement in sizes ranging from 0.5 to 20mm.
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Microscope
Bharat Industries provides you range of Wire Die Inspection Microscopes, assisting you to maintain stringent quality control standard. Specially Designed BI-15 & BI-25 Microscopes help you to examine surface finish along with wear patterns of your dies, thereby playing a vital role in your quality control system. Monocular Microscope BI-15 Bharat Industries makes available to you Monocular Microscope BI-15 for inspecting Draining Dies. This microscope is specifically used in studying the geometry of dies. The optics provided with the microscope enables excellent magnification, enabling great detailed inspection of Die-surface. It is excellent for viewing opaque surfaces as light after travelling through the objective, reflects again from surface of object back into the objective providing clearer view. Stereoscopic Binocular Microscope Bi-25 Bharat Industries also makes available to you Stereoscopic Binocular Microscope BI-25, specifically designed for viewing fine dies. It is very useful in viewing detailed images of Metallic Grain structures and is an ideal toolfor quality control and testing. It can be used in metallurgical laboratories as well as in foundries.
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Heading Dies
20 Piece(s) (MOQ)
We are offering heading dies. heading dies are typically used in metalworking processes for forming an enlarged ‘head’ on end of any metal rod, which would eventually be used a component of a finished-product. die geometry: 1. Two heading cavities on opposite sides of carbide insert. 2. The carbide insert has through bore within first cavity, which is made concentrically with the bore on other side of insert. 3. The die is inverted and a second cavity is drilled carefully on opposite side of insert. 4. This second cavity can be similar to first cavity or can grant shapes for alternate head-configuration. The double-cavity construction enhances the competence and also economy of heading die. applications: heading dies can be used in many non-molding industry parts including bolts, screws, rivets, etc., which can act as intermediates for final-products. Two heading cavities on opposite sides of carbide insert. The carbide insert has through bore within first cavity, which is made concentrically with the bore on other side of insert. The die is inverted and a second cavity is drilled carefully on opposite side of insert. This second cavity can be similar to first cavity or can grant shapes for alternate head-configuration. The double-cavity construction enhances the competence and also economy of heading die.. Application Heading Dies can be used in many non-molding industry parts including bolts, screws, rivets, etc., which can act as intermediates for final-products.
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Gripper Dies
20 Piece(s) (MOQ)
We are offering gripper dies. gripper dies are those dies which are used in making nails in fasteners industries. Coiled wire after being fed in to the nail-making machine is gripped by a pair of gripper dies. usage: the desired shape of the nails is already machined into the end of gripper dies. These dies hold the wire tightly in place, whereas the free-end wire is hit by mechanical hammer, which causes deformation of wire within die-cavity forming head of nail. similarly, with the wire still clamped in dies, shaped cutters hit the opposite end of nail, forming point and later cutting the nail from the residual wire-coil. Finally, the dies open and an expelling mechanism push the nails into collection pan. The whole cycle is again repeated for making more nails. applications: gripper dies can be used for making nails from copper, stainless steel, aluminum, iron, zinc and many more. The desired shape of the nails is already machined into the end of gripper dies. These dies hold the wire tightly in place, whereas the free-end wire is hit by mechanical hammer, which causes deformation of wire within die-cavity forming head of nail. Similarly, with the wire still clamped in dies, shaped cutters hit the opposite end of nail, forming point and later cutting the nail from the residual wire-coil. Finally, the dies open and an expelling mechanism push the nails into collection pan. The whole cycle is again repeated for making more nails. Gripper Dies are those dies which are used in making nails in fasteners industries. Coiled wire after being fed in to the nail-making machine is gripped by a pair of gripper dies.
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Extrusion Dies
20 Piece(s) (MOQ)
We are offering extrusion dies. Extrusion dies are used in processes involving pushing of slug through the die to generate the desired cross-sectional area. Extrusion can be carried out on different products at range of temperatures to attain various desired properties of extruded product. usage & geometry: a finest choice of tool steel along with optimum heat treatment has to be selected for elongating lifespan of extrusion dies & tooling which are continuously subjected to extreme thermal conditions. These harsh thermal conditions are generated not only through heated billet but also by deformation and friction the dies go through. also, to add to the heat is the high pressure under which the process is carried. Particularly, in aluminum extrusions, a hard oxide film formed immediately on the surface of the extruded metal, causes considerable die-abrasion. bharat industries takes proper care of above said factors while preparing extrusion dies. We ensure that at die-designing stage, there is proper allowance for elastic deformation and shrinkage. We also take care that the die-profile remains straight when used for extrusion of complicated profiles, as it would be subjected to highly uneven velocity distribution at that time. advantages: 1.proper die-geometry, ensuring avoidance of expensive reworking 2.attaining maximum die-life by using superior raw-materials and giving it proper heat treatment. 3. Extremely tight tolerance, ensuring proper weight per unit length of extruded product. 4. Best finished land-surface applications: extrusion dies can be used for extruding materials including copper, tin, aluminum, steel, nickel, lead for producing various products with wire, tubes, pipes, rods and welding electrodes.
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Diamond Powder
Diamond Powder can be used as itself or as paste and slurries along with a medium of synthetic water and oil lubricants. It helps in achieving better material surface finish and enables a longer shelf life. Withstand rigorous lapping conditions Uniform cutting quality till end More surface coverage thereby providing better impregnation of lapping tools Longer shelf life D3, D7 are used as final finishing grades for achieving mirror polish and final finish on Tungsten Carbide dies, moulds, and rings. D30 is used as pre-finishing grade for rapid stock removal thereby attaining better uniform finish surface. Bharat Industries has been providing for over last 40 years all the above grades of Diamond powder as per the customer’s requirements.
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Diamond Files
Diamond files have a broad-spectrum usage in industries related to gauge, mould and die instruments, where these are used for grinding harder materials. Usage Diamond files give best results when used with light contact pressure. Increased cutting pressure isn’t worth an effort, as it doesn’t achieve a faster rate of material removal. The uniform concentration of diamond grit on the file-surface ensures even, free-cutting and proper depth of the cut. Tehchnical Specifications Diamond Files are available in different grit sizes and different shapes as per the requirement. The grit size is decided as per the required surface finish. These are used for finishing of materials along with formation of numerous shapes in hard metals. Bharat Industries provides Diamond files in all standard shapes as well as grit sizes as per your requirement. Diamond File Length (mm) Diamond Coating Length(mm) Grit Size Shape 160 90 80/100(Rough) 120/140(Medium) 200/240(Fine) Round, Triangle, Half round, Square, Flat and Knife Application Diamond Files are used extensively for grinding harder materials including Tungsten Carbide, Hard Steel of 40HRC and Unhardened High-Alloy Steels; Rough and Fully-sintered Carbides.
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Bolt Cutters
Bolt Cutters are used in heavy industries as cutting tools for cutting thick materials. They can be used from general purpose to heavy duty cutting for cutting rods, heavy steel wires, metal bolts, nails, screws, case hardened chains. Bolt cutters usually are made of smaller jaws or cutting blades and have longer handles, connected with hinges. On compression of handles, these hinges maximize force applied on jaws by increasing leverage. This enables the user to cut through thick and rigid materials relatively easily. These cutters have adjustable screws for adjusting amount of closure of handles, for blades to make contact with each other. Bharat Industries can make available to you both general purpose as well as high tensile Bolt cutters. Cutters are used in heavy industries for cutting thick materials including wires, cables, rods, case hardened chains. Wire Cutters Wire Cutters are used specifically for purpose of cutting wire. These also known as snips or diagonal Pliers, as are very similar to pliers. The most noteworthy difference between wire cutters and Pliers is that instead of grips as in Pliers, these have sharpened edges, which assists in cutting through wire. More big and heavier the Cutter, more heavier would the wire gauge it can handle. Bharat Industries can make available to you wire cutters as well as their jaws based on your requirement. Cable Cutters Cable Cutters are used mainly in cutting insulated copper and aluminium cable of various diameters. Jaws of Cable cutters make it possible to cut through the cable without causing any major distortion to the internal wires. These cutters have strong tubular handles with P.V.C comfort grip, which enables its users to cut through the cable with ease. Bharat Industries makes available to you cable cutters based on your requirement. SR NO. Length (inches) Avg. Cutting length (mm) 1 14* 9 2 18 20 3 27* 15 4 30 30 6 42 50 Parrot-type Cable Cutter Replacement Jaws can be made available for Cable Cutters
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compound die
Compound dies are those dies wherein more than one operation takes place on a single station. These dies are mostly used for cutting operation and hence addressed as cutting tools. These dies allow simultaneous cutting of internal as well as external part features in a single stroke in some cases. Compound dies are always more accurate and economical as compared to single operation or simple dies.
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compacting dies
Stranding Dies allow laving together of a number of soft or hard wires such that each wire holds its place in the strand. These are pairs of dies, which on placing in die-holder, form circular shaped hole, allowing passage of stranded wires forming the finished strand.
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combination dies
Combination dies are used for operations involving more than one operation on a work station. The major difference between compound dies and combination dies is that in these dies a cutting operation is combined with with a bending or drawing operation, and hence the name “combination dies”.
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Charcoal Powder
2 Metric Ton (MOQ)
We prepare charcoal powder of excellent quality as per the customer’s requirement using the finest selected charcoal woods acquired from reliable vendors. Owing to our enormous experience in the charcoal-domain, we have developed a prominent lead over other domestic vendors in india as well as emerged as leading exporter of charcoal in the international markets. usage: our charcoal powder & granules are mainly used in galvanisation of wire. We produce charcoal powder having appropriate carbon content, having best combustion competence to retain high temperature needed during galvanisation. When the wire exits the lead bath, charcoal is needed as a wiping agent to minimise the lead-amount carried by it. This also reduces wire surface oxidation and endows the galvanised wire, a glossy finish.
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Charcoal
Bharat Industries prepares Charcoal Powder of excellent quality as per the customer’s requirement using the finest selected charcoal woods acquired from reliable vendors. Owing to our enormous experience in the Charcoal-Domain, we have developed a prominent lead over other domestic vendors in India as well as emerged as leading exporter of charcoal in the international markets. Usage Our Charcoal Powder & Granules are mainly used in Galvanisation of wire. We produce Charcoal powder having appropriate Carbon Content, having best combustion competence to retain high temperature needed during Galvanisation. When the wire exits the lead bath, charcoal is needed as a wiping agent to minimise the lead-amount carried by it. This also reduces wire surface oxidation and endows the galvanised wire, a glossy finish. Technical Specifications Bharat Industries provides Charcoal Powder as per the client’s requirement, making it available in various mesh-sizes. Proximate Analysis Details Specification Content Range(%) Carbon Content 68-82 Ash Weight 6-18 Volatile Matter 13-20 Storage Special Care has to be taken while storage of Charcoal Powder & Granules. One has to be careful to keep it properly ventilated and also protected from sunlight & moisture.
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Carbolap Paste
Carbolap Paste is most economical Lapping Medium available today for finishing of any hard materials including Tungsten Carbide and other hardened steels, mainly due to the Boron-Carbide from which this powder is made. It is a super-hard abrasive material, with only Diamond and Cubic Boron Nitride at the forefront in hardness. Its unsurpassed and rewarding performance outshines all other standard abrasives including aluminium oxide & silicon carbide. It is used extensively in Carbide-industry for production of numerous tools and components and in for finishing and lapping of numerous items. Superiority of Carbolap Paste The coarser meshes available of carbolap paste have stronger action in removing material and ensure better surface roughness. While lapping, the particle-abrasion action produces different grain sizes, leading to homogeneous working surface layer. Owing to minimum pressure to be applied while using carbolap paste, there is no concern of temperature increase, thereby assuring no damage by hairline cracks or grain boundary fissures, making it a risk-free and favored lapping medium. Optimum rigidity of carbolap paste helps finish work within minutes which would have otherwise required much longer time. Technical Specifications Carbolap paste is available in different grit-sizes having rough to super-finishing quality for numerous applications. Grit Sizes Quality 80-120 Roughing 150-220 Semi-Finishing 250-300 Finishing 250-350 Super-Finishing Applications Owing to its very important attributes of high-stock removal rate and superior surface-quality, Carbolap Paste is most economical lapping agent. This paste is used in polishing as well as lapping of numerous vital parts of various tools and dies. Polishing of Drawing Dies, Wire Guiding Nozzles, extrusion dies. Lapping and Finishing of Carbide-Tipped tools, Wire-Drawing Dies, Castings & Metal Surfaces, Cutters and reamers, Forging & Swaging dies.
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Bar Drawing Dies
Bars and Rods drawing is no different than WireTube or Pipe drawing. The significant difference is that rodbar tends to be much thicker then wires or tubes.
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Wire Recutting Service, Repolishing Service
Need for recutting & repolishing: the usable life-span of a die depends on the geometry as well as the frictional and thermal loads it goes through while drawing. The finest and most durable hard-metal drawing die and the most compact diamond drawing die is bound to lose its flawless surface and eventually its geometry, mostly forming indents in reduction core/bearing region. A decline in excellence of wire drawn is symptomatic of initiation of wear in die being used. This is a clear sign for substitution of the drawing dies being used on an urgent basis. restoring the precision of drawing dies accurately cannot always be carried out within your own die-shop. You need to hire specialists having best working equipment with right working materials and calibrating instruments for the enlargement of diameter to be carried. repolishing: wherever feasible and also defects are not severe, the dies are just repolished removing all defects and keeping the original diameter, assuring a longer life-span recutting: in certain cases, scratches and defects develop in the cylindrical as well as conical area of the die. Recutting eliminates any such defects and wear the die might have undergone and also recalliberate the die to new diameter suggested by the client. These services are carried out with the ultramodern technology, ensuring higher productivity and finest wire quality.
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