bin blender
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Description One of the perfect example of batch blending where sized granules collected in a container, docked to the blender arm, clamped, lifted from a single end and tumbled for the pre-validated time. The low shear blending action prevents excessive fines or changes to particle shape or size. Fast loading, complete discharge, short cycle time, low powder requirement and minimum maintenance are some of the features. Conta blending improves efficiency compared to conventional blenders because of mixing in the diagonal and eccentric planes. Enormous flexibility – different capacity of bins (for e.g. 200 Ltrs., 400 Ltrs., 600 Ltrs.) can be docked in the single fork of the same conta blender. Also various shapes of bin can be accommodated. (For eg: You could dock an Octagonal / V Shaped Blender body in the same arm of the Conta bin) The arm of the bin blender does not have any nylon rollers or pins. It is a simple sliding system with a wedge arrangement for resting.
cage blender
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Conta Blending system has replaced completely the conventional blenders like 'V' shape / Double cone or Ribbon type. Conta blenders are used mainly for blending of dry powders for capsule plant, for blending and homogenizing of dried granules for tablet production. Conta blender is latest cGMP concept with an emphasis on the dust free transfer of powders and granules at different stages from sizing /dispensing to compression/ filling of tablets or capsules.Conta Blender has a flexibility of Batch Volume. The process involves collecting the sized granules in a container, wheeling it to the blender, engage the same with clamping system, lift and tumble for the prevalidated time in set number of rotation. These granules can be mixed and lubricated in this blender. Main advantage of this system is that it is totally dust free. Also another advantage is adaptability of this system to handle more than one size of containers. For example Conta blender designed for 600 liters container can also be used to handle 400 ltrs to 600 ltrs of container ( For Granules weight from 160 to 250kg)This adaptability makes it a very useful machine for any tablet or capsule plant. Salient Features : 0° stopping for easy docking and undocking of the bin. A suitable fencing around the cage with an entry point for the bin on detachable trolley. Limit switch on entry door to prevent the accidental operation of the cage. Flexibility of accepting variable bin sizes providing wide range of batch volumes. cGMP construction with cladded polished SS sheets. The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer. Built-in Butterfly valve (150 mm dia) at the bottom suitable for discharge. Suitable leak proof vent on top. Highly effective for low volume active blending with as low as 1 % active. Processing of different sizes of production batches in single equipment with scale up data. Optional Features : Interchangeable Product Container AC Frequency variable drive for product container. PLC Controls with HMI touch screen, Flame proof motor and Push Button station. Safety Features : The container locking arm has a proximity switch which prevents the drive to run unless the locking arm is proper locked. Unless the container is securely locked the drive wont run. Entire working area of the blender is protected by a railing all aroung with a gate and single entry point for the bin in such a way that if the railing fencing is made to open the drive will stop immediately. Presence of the container in the lock area is sensed thus if container is not placed properly in the fork arm than sensor will not allow the blender to start. If blender stops due to powder shutdown than when you start it after resumption of powder the blender will run only for the remaining time and not total time. Brake motor arrangement for smooth operation.
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Drum Blender
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The field of usefulness of Double cone for rapid, homogeneous blending and efficient drying is practically unlimited. As blender gently revolves a folding, spreading action ensures thorough uniform mixing, irrespective of material proportions or number of materials charged. Addition of liquid line & atomizer which remains stationary can give controlled uniform addition of liquid to dry powder. To avoid formation of lumps or re aggregation, internal lump breaker of different types can also be provided.
Used SS Ribbon Blender
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V Double Blender
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• GMP compliant contact parts manufactured in Stainless Steel. • The “ V” shape ensures good rolling and Cross mixing. • A-shaped frames provide stability of structure. • Main drive provided with variable Frequently Drive to control blender RPM. • Start-stop arrangement to ensure that the Blender always stops in an upright position. • Internal baffles ensure good blending and break lumps. Intersifier bars can be provided. • Guard rails are provided with limit switch for safety. • PLC/HMI based control panel Models available.
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