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Vibro Screen for Coating Chemical
It is fabricated from SS 304 sheet and fitted on helical springs for Vibration. Vibration is done by electric motor. SS Rings fitted with fine SS wiremesh is fitted with Vibro Screen. It is must for screening coating chemical.
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Tab Inserter for Cutter
It counts and inserts paper tab in between sheets at sheet cutter. Finishing time in finishing house reduces by using this instrument.
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Storage Tanks
Fabricated from SS 304 sheet with dish end. SS 304 Shaft is fitted with Rotor and Shaft is supported on lantern Ring by Taper Roller bearing. It runs at low RPM and does not allow chemical to settle. The Tanks are used to store Chemical and Supply Chemical to Coating Machine.
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Spray Dryer
The purpose of spray drying is to produce powder or a granular product in ONE step by drying 'atomized' liquid feed in heated air or other gaseous medium. By atomizing the feed into fine droplets, a very large surface area per unit mass is generated with a very short path for heat and mass transfer. The heated air supplies latent heat of evaporation to the droplets and brings about rapid drying which in turn brings about rapid cooling of the drying gas. At the same time the particle temperature is kept low by adiabatic cooling. Drying can take place in a very short time, typically 5-20 seconds. Spray dried particles are usually spheroidal, which gives the product excellent flow characteristics. Size of the dried product particle depends on the size of the droplet from the atomizers. Different atomizers produce different particle size distribution and spray patterns. The drying air flow pattern must be carefully selected for optimum performance.
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Screw Pump for Coating Chemical
It is specially designed pump with SS Screw and Nitrite Rubber Stator. Pump drive is given by gearbox & electric motor. It is best pump to transfer viscose chemical having solid contains upto 60%.
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Sand Mill
Sand mill helps in grinding the coarse materials most effectively. Partcle size can be brought down to 1 micron. The grinding material along with the fillingcarrier agent is pumped through the grinding shell which consists of grinding media (grinding media can be glass beads, aluminium oxide beads or ceramic balls). With the help of high speed rotation of the rotating assembly, the grinding material is subjected to an intensive friction, shearing effect & pressure. The adjustable pump capacity determines the duration in the grinding shell. The ground materialflows out continuously & the grinding media is retained by means of special retainer sieve provided on top of the of grinding shell.
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Pulp Pad Cake Press
Fibrous filter media like cellulose is used in Filter Presses. This media is free from binders and hence must be compressed to form a stable padding. At the same time, high volume of filtering media must also be discharged very quickly.In initial stage, the press is closed while the punch is in lifted position. Very dilute suspension of fibrous material is admitted on centeringchamber in requisite amount. Due to filter wire mesh and quick draining surface below the chamber water starts draining off. After sufficient suspension is poured the top punch is lowered by hydraulic mechanism. By the pressure of the punch more and more water is flushed out. In a short while all water gets drained and pulp forms into a stable pad. Now punch is released and whole pad is swivelled. The guiding ring for pulp pad is removed and the pad can now be ejected from its place for drying and stored for future use.
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Pressure Vessels and Chemical Reactors
Pressure vessels of various capacities and different materials of construction are fabricated as per requirements of clients. Generally standard pressure vessel codes vessels can be manufactured upto 10 Kgcm vessels can be made on specific requirements. Third party inspection can be arranged.
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Pope Reel
It is used to reel the paper on Tambour Roll. Roll is put on arm & slowly it is transferred to rail guide. All control is done by pneumatic cylinders.
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Hot Air Drying System
Bar Coater is well designed for precise and uniform coating on Paper & BoardCoating Solution is applied to a running web by an applicator Roll and then metered by a smooth ground finish metering bar. Coat weight is achieved by increasing diameter of metering bar & the linear speed of applicator roll. For even tension of paperboard on Metering Bar is given by Evener Roll. All rolls are ground finish and Hard Chrome coated.This Coating Machine is very simple in running and there is nothing to wear except Metering Bar and Bar Bed. Control Panel with VFD Control to Control Linear speed of Applicator Roll & Metering Bar is supplied with Coating Machine.
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High Speed Disperser
Fabricated from SS 304 sheet with special designed bearing housing to run at speed 1500 rpm with hanging Shaft. Disc type SS Rotor is fitted at bottom of Shaft Specially designed Teflon bearing is provided at upper part of Disperser Tank to provide support to shaft. As it is running at high speed, so EN -9 Shaft with Hard Chrome Coating is used. Non Clogging type SS 304 Valve is fitted at bottom. It is used for mixing all Coating Chemical homogeneously. Better Chemical mixing gives better Coating finish.
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Gelatin Filter Press
Edible products like alcoholic beverages and oils, edible gelatine have to be filtered clear of all the superfine particles which get entrained during processing of the product. Our polishing press offers a large flow rate, a stable and reusable filtering medium and ensures filtrations to remove suspended particles of less than 1 micron size. At a first glance it appears like a conventional filter press. In actuality, it is a set of chambers having wide openings against which specially made filter pads fit snugly. It has only one and two button type filter elements. The filter media is paper pulp pad, woven fabric can also be used.
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Fitwell Disperser Mill
F.D. Mill designed to carry out multiple functions encountered in obtaining homogenized slurryfeed material from filter press wet cakes, dry powders in combination with suitable dispersing media.It ensures adequate shearing both mechanical and hydraulic to disintegrate the closely bound mass. Size reduction is also achieved due to impact of materials flowing out with centrifugal force on the stator.As a natural consequence, the particles cause attrition among themselves. Due to the particular shape of statorrotor, assembly, rapid circulation takes place in the entire mass of the vessel.
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Filter Press
Filter press are filters for solid-liquid seperation. The slurry of solid & liquid is fed from one end to pass through a filter medium allowing the liquid to drain out & the solid to be retained. Main duties of the filter presses are as follows: Seperating solids from liquids and recovering either in chemicals,dyes, fertilizers & sugar industries. Clarifying liquids e.g. in brewery, oil refining & pharmaceutical industries. Washing substances & removing the objectionable soluble contents e.g. in electro-plating, inorganic chemical, bio-chemical & pharmaceutical industries.
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Evaporators
Tubular falling film evaporators are widely accepted as the optimum type of evaporators for the concentration of most of the products within the dairy and food industry, pharmaceutical industry and within many sectors of the chemical industry. The liquid feed is distributed as a thin film inside a battery of verical tubes, and while the film is falling down through the steam heated tubes, water is eavporated from the film. Vapour from one effect is utilized as the heating medium in the following effect. A typical industrial-size falling film evaporator comprises equipment for pretreatment & pasturisation, 3-6 evaporator effects & equipment for after treatment, condensation & water cooling. Fitwell Engineering offer & supply a comprehensive selection of falling film evaporators, designed to meet almost any requirements of products viscosity, thermal characteristics, degree of concentration & rate of production.
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spray drying machine
The purpose of spray drying is to produce powder or a granular product in ONE step by drying 'atomized' liquid feed in heated air or other gaseous medium. By atomizing the feed into fine droplets, a very large surface area per unit mass is generated with a very short path for heat and mass transfer. The heated air supplies latent heat of evaporation to the droplets and brings about rapid drying which in turn brings about rapid cooling of the drying gas. At the same time the particle temperature is kept low by adiabatic cooling. Drying can take place in a very short time, typically 5-20 seconds.Spray dried particles are usually spheroidal, which gives the product excellent flow characteristics. Size of the dried product particle depends on the size of the droplet from the atomizers. Different atomizers produce different particle size distribution and spray patterns. The drying air flow pattern must be carefully selected for optimum performance.
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Dewatering Pump (Trolley Mounted)
Dewatering pump consists of Centrifugal Pump. Priming tank, vacuum pump and diesel tank. The pump is most suitable for site operation to draw water from sumps. As it is self priming pump by priming tank and vacuum pump, no manpower required for frequent priming. Pump can be run intermittently as and when require.
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Cutter Slitting Station
Bottom Circular knife is fix and rotates with shaft with sliding arrangement to adjust at any position. It has arrangement to change bottom circular knife individually. Top Circular knife has pneumatic arrangement to lower the knife and adjust pressure with bottom circular knife for better slitting finish and more knife life. Two slitting station can be fitted on one on line sheet cutter for changing size quickly.
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customized equipment
We can manufacture, customized equipments as per client drawings, designs & specification.some of our various equipments are as below, which were manufactured by us & are in operational conditions since then with a satisfied result.
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Coating Machine for Board & Paper On line /Off line
Bar Coater is well designed for precise and uniform coating on Paper & BoardCoating Solution is applied to a running web by an applicator Roll and then metered by a smooth ground finish metering bar. Coat weight is achieved by increasing diameter of metering bar & the linear speed of applicator roll. For even tension of paperboard on Metering Bar is given by Evener Roll. All rolls are ground finish and Hard Chrome coated.This Coating Machine is very simple in running and there is nothing to wear except Metering Bar and Bar Bed. Control Panel with VFD Control to Control Linear speed of Applicator Roll & Metering Bar is supplied with Coating Machine.
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Centrifugal Pump
Centrifugal pump consists impeller, shaft and volute casing, mechanical seal, etc. The pump is used to lift liquid from ground level to required height or draw water from underground tank. The pump available with various M.O.C. and capacity according to customers requirement.
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Brush Calendar
After coating on board surface, brushing is required for getting GLOSS on board surface. We manufacture Brush Calendar having Two Brush Rolls for brushing top side of board and one brush roll for back side of board. Brush Roll run's on two antifriction bearing and roll remains rigid in one position. For loading board against brush rolls, paper lead rolls are used and loading & unloading of paper lead rolls is done by pneumatic cylinders. There are adjusting screws with each pneumatic cylinder. We can level paper lead rolls as per board and adjust load on board with help of adjusting screws. These adjusting screws also guide bearing housings of paper lead roll.As complete machine is horizontal design, so paper feeding is very easy without any help of paper feeding rope carrier system. The machine is maintenance free and runs very smooth without vibrations. As machine is vibration free, so there are no patch types marking on paper surface. Overall machine is complete in all respect.
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Blade Type Rotary Vacuum Pump
The pump consists of pump body, rotor and phylum blades. The rotor rotates at high R.P.M. creating centrifugal force for blades. Blades remain in continuous contact with pump housing and develops vacuum. Pumps are used for priming centrifugal pumps, vacuum dryers, pneumatic conveyors, dust collector and for laboratory.
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agitated pressure filter
Agitated Pressure Nutsch is manufactured as per clients requirement having different capacity and different materials of construction.The Nutsch filtration is a well established technology. A number of modifications have been done in an earlier version and we can provide the equipment incorporating the new modifications as per clients requirements.
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Turn Key Projects
Extraction of Wattle Bark: A Turnkey Project was undertaken to manufacture Vegetable Tannin Powder from Mimosa Tree Bark. The Project was done for Ms. Kenya Vegext (EPZ) Ltd., Nairobi, Kenya. The baisc process and major paramters were given by the consultants of Ms. Kenya Vegext (EPZ) Ltd. The detail engineering work was done by us. Plant flowsheets were prepared, equipment specifications, fabrication, drawings were made by us. The plant was fabricated, tested, exported, installed in Kenya and successfully commissioned in 15 months time (3 months ahead of stipulated completion time)
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Extraction of Wattle Bark
HMT Radial Drilling Job Works
engineering job works
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