Gala Precision Engineering Private Limited Wagle Estate, Thane, Maharashtra

Vibratory finishing machines are mass finishing machines used for industrial parts deburring, descaling, edge radiusing, polishing, mirror finishing and surface improvement on metal and plastic components. We provide standard and complete customised vibratory finishing solution based on customers finishing requirements. principle :- vibratory machines comprise a metallic bowl which is lined inside with polyurethane (pu), loaded with media & compounds. In the center of the bowl special designed heavy duty vibratory motor is mounted to generate spiral motion. This creates a continuous relative motion between media & compound which resulting into required components finishing by enabling material erosion. These machines can further be customised and various levels of automation can be incorporated to give you a completely integrated automated mass finishing system. Special compounds can also be added to achieve better & faster results. advantages: suitable for very small to large parts in batch or continuous operation. Easy in-process inspection. Advance mechanism for integral separation of component, media, chemical & contamination. Cascade and circular action make best use of media and proper parts mixing. Best suited economical solution for general purpose work, heavy deburring, continuous processing and continuous inspection. Full automation capability including component handling, media & chemical dosing, spray cleaning, separation, conveyorising, drying, etc.

Our pursuit to provide surface engineering solutions tailored to suit the ever increasing demands of modern manufacturing environment has driven us from manufacturing standardized machines to providing customized solutions. Wide range of accessories can be integrated and automated to offer completely integrated finishing solution for consistent quality.

Features : 100% stainless steel construction, including mesh basket, top lid, etc. Digital or analogue control panel. Standard size available - upto 50 ltrs. Compact and light weight machine. Temperature & time controller. optional : filtration & recirculation in bigger models. Oil skimmer.

The spiral springs are used where the space is limited. The spring ends help in effective transmission of power and increase torque. gala provides an extensive range of springs for indian as well as global oems in automotive, off highway vehicles, power equipments and wind turbines from its ts16949 certified plants. Exports to 25 countries including germany, italy, usa, switzerland, brazil, china, singapore & finland contribute 60%+ of company's sales. Gala provides strip springs for high fatigue applications in two wheelers, four wheelers & off-highway vehicles. high quality, reliability and design partnership are the 3 factors that have helped us to become preferred partners of our global customers like abb, alstom, bosch, delphi, brembo, mando, valeo, dana, emerson, john deere, siemens, vestas, etc. gala�s strip & spiral spring are majorly used in below automotive parts : 1. Fuel injection system parts > max fuel plate > back plate > injector joint > piston stop > tp back plate > belleville washer > leaf spring 2. Brakes > leaf spring > shoe clamping spring > pawl lever / adjuster > pad spring > clip 3. Transmission > clutches > cvt > dual clutch 4. Spiral springs > seat reclining system > seat height adjustment system > automotive drive control mechanism > window regulator mechanism > carbon brush in electric motor > window regulator mechanism > camshaft adjuster in engine > steering wheel 5. Engineering excellence & manufacturing advantages of gala strip & spiral springs : > optimum design for space saving. > forming with stringent tolerances. > shot peening for high residual stress induction resulting in high fatigue life. > edge radiusing for smooth movement of parts. > heat treatment & stress relieving to meet required spring force and load characteristics.

Feature : Superior finish, Anticorrosive, Damage free

Features : washing, rinsing & drying. Suitable for small parts. Batch type process. optional : multi level filtration. Paper-band filtration. Magnetic filtration.

The experience and knowledge established in the disc spring manufacturing is applied also to the production of special springs for various applications. A wide variety of styles, sizes and functions are possible and each application has its unique sets of requirements. applications : > servomotor suspension > servomotor valve actuator > boiler support & hanger > wind turbine brake advantages : > 100% load tested assemblies. > supporting design & application engineering. > variety of raw material & coatings. > customised packaging.

Features : ultrasonic cleaning with immersed flood wash. Multiples programmes as per need. Basket rotation. Multi stage filtration. Washingrinsingdrying in a single chamber. Programmed sequences. Compact machine with multiple cleaning options. Plc based control panel. optional : vacuum drying. Auto dosing of water and chemical.

Gala safety disc washer series gs : safety washer gs is suitable for normal requirements and available for bolt sizes from m 1.6 to m 36. gala high safety disc washer series gvs : safety washer h can be used with high- tensile bolts. These are stronger safety disc washers having higher thickness for higher pre-tensioning loads. The outside and inside diameters as well as the serrations are same as gs series. available material grades : spring steel according to din en 10132-4, corrosion-resistant stainless steel 1.4310, inconel etc. surface treatments : phosphated, mechanical zinc plated (cr 6-free), zinc lamellar coatings, electrolytic plating. din 6796 washers conical spring washers are used to counteract the loss of preload of a bolted connection for bolts. They are most effective on axially loaded short bolts where they increase the axial compliance. these are highly stressed components and are therefore only recommended for static or infrequent varying load applications. nominal bolt size ranging from m2 - m30 and are available in a variety of materials and finishes. available material grades : spring steel, stainless steel - 1.4310, etc. surface treatments : phosphated, mechanical zinc plated (cr 6-free), zinc lamellar coating etc

Features : continuous rotation during spray cleaning. Spray from top & bottom side. Manual front door with gas springs. Rotation arrangement from side hence no obstruction in bottom for cleaning. Ss mesh and micron bag filter provided. optional : pneumatic front door. Mist collector. Plc based control panel.

Gala provides an extensive range of springs for Indian as well as Global OEMs in Automotive, Off Highway Vehicles, Power Equipments & Wind Turbines from its TS16949 certified plants. Exports to 25 countries including Germany, Italy, USA, Switzerland, Brazil, China, Singapore & Finland contributes 60%+ of company's sales. Gala provides Strip Springs for high fatigue applications in two wheelers, four wheelers & off-highway vehicles.

Comprehensive design & development of Pipe Support Systems,Approved source for leading Power Projects Suppliers,Application Partnership. Online Selection Program for Pipe Supports,Analysis & Testing of Piping Support Systems, 30+ years of experience in designing & manufacturing of Springs.

Features : multiwash, rinse, drying & rust preventive application. Plc based controls. Simultaneous treatment of parts in various chambers. Flexibility in washing programmes. optional : immersion, spray & flood wash cycles. Automatic material handling system. Basket rotation and dunking. Water filtration and recirculation. Oil skimmer. Hot air drying.

Features : high throughput. Cleaning & drying under vacuum. Solvent based or aqueous based cleaning media. Effective cleaning of intricate shapes & blind holes. Easy operation using touch screen panel. Batch weight of 20 kg to 150 kg. Most effective for cleaning of grease & oil. Cycle time is approximately 4 min. To 15 min. optional : ultrasonic cleaning. Additional storage tank for cleaning media. Auto feed of parts.

Features :- multi process flexibility cleaning and drying (spray & ultrasonic) continuous flow of parts. Compact design. Easy loading and unloading of parts. Suitable for medium size parts. optional :- auto loading and unloading. Filtration and recirculation of aqueous media. Oil skimmer. Hot air drying.

Our engineers have developed high level of expertise over the entire manufacturing cycle of disc springs. With the design capability combined with application engineering excellence Gala has become preferred partner for OEMs.

Our engineers have developed high level of expertise over the entire manufacturing cycle of disc springs. With the design capability combined with application engineering excellence gala has become preferred partner for oems. standard disc spring : we offer disc springs as per din 2093, american inch standard & specials as per customer specific requirements. Gala is one of the few companies in the world adhering to these demanding standards. considering the worldwide trend of real time deliveries, gala has set up a modern manufacturing system supported by high raw material stocks. customised disc spring : we offer customized disc springs with choices of sizes, load-deflection characteristics, materials selections and desired fatigue life. next generation disc spring : with years of in-house research and cooperation with german universities, gala has developed next generation disc springs. These are high performance disc springs offering high fatigue life at higher stress levels. alternatively size of the disc springs can be reduced meeting same load /deflection requirement with improved manufacturing technology resulting in substantial cost reduction by the way of reduction of assembly dimensions upto 20% with same fatigue life. applications : > power equipment > off-highway vehicles > oil & gas > wind turbines > cnc machining centers > bearing advantages of gala disc spring : > higher fatigue life. > disc spring selection software is available online. > iso 9001 : 2009 / ts 16949 certified manufacturing facilities. > tested & approved by leading oems in germany, japan, usa, denmark and france. > more than 100 standard sizes available ex-stock.

Disc finisher is another machine which has a high speed rotating disc mechanism, offering high energy action. This provides performance level up to 10 to 30 times higher than conventional vibratory machines. Gala offers standard as well as completely automated & integrated solutions for disc finishing. This system includes auto components weighing, loading, unloading & online washing & drying. Complete automation of disc finishing is possible. Parts can be loaded with automatic loading system. After completion of process the machine is tilted to unload media & compounds onto the separation system (screening). Media is loaded in the machine with inbuilt loading system. Automatic chemical dosing system can be provided. PLC based control panel enables complete automation of the process. Features : Compact in size but aggressive and highly versatile. Possibility of built-in separation mechanism. Trouble-free clearance control mechanism. Rotating disc with fins ensures high finishing efficiency without slippage of abrasive media. Easy to be automated and low running cost. Advantages : High speed finishing. Tilted working bowl for easy loading & unloading. Possibility of in-process inspection of parts. Very efficient targeted material erosion. Process time is lower than conventional Vibratory Finishing Machines. Applications : Deburring Rounding Smoothing Polishing Degreasing Deoiling Brightening

We offer wide range of consumables which include media and compounds for deburring and finishing application for all types of components. Selection of correct media and compound is very important to achieve the required output in terms of quality, cost and process time. Shape, size and type of media is selected based on the application, geometry and material of components. ceramic media : ceramic media is widely used for its abrasive properties and hardness. It is mainly used for deburring, descaling, edge radiusing, polishing and smoothening requirements. plastic media : resin bonded plastic media from gala, are proven for deburring & finishing of non-ferrous components & castings and also resulting into dent less finish. This media is suitable for aluminum die cast parts, also suitable for certain rubber and plastic parts. glass media : glass beads are used as rolling media for high gloss on work piece of low density material like optical frames, electric, plastic components etc. Major advantage of this media is very low wear rate. porcelain media : porcelain media produces high luster mirror finish for stainless steel parts. This gives high polish and have low wear rate. steel media : steel media are used for burnishing to obtain lusture & reflective mirror-like finish. We offer steel media in ss 202, ss 304 and ss 316 grade used in heavy duty ball burnishing vibratory finishing machines. Best suited for stainless steel cutlery items. drying media : corn cobs have replaced saw dust as drying media. The major advantage of corn cob media is that it can absorb 12 times more water than saw dust without any dusting problem. Corn cobs are also used for polishing of ferrous & non ferrous components. This media is used in vibratory drying machines.

Features : cleaning & rinsing - immersion type. Option of acid pickling or alkaline washing. Inline continuous cleaning. High production rate. Multiprocess cleaning zones. Suitable for fasteners, valves, tubes, bearing parts, etc. Hot air drying zone. All wet parts in stainless steel. optional : automatic loading & unloading. Vapor extracting unit. Filtration and recirculation of cleaning media. Plc based control panel.

Features : cleaning & rinsing - spray type. Inline continuous cleaning. High production rate. Suitable for fasteners, valves, tubes, bearing parts, etc. Hot air drying. optional : automatic loading & unloading. Vapor extraction unit. Oil skimmer. Filtration and recirculation of cleaning media. Plc based control panel.

Features : high performance inline cleaning. Continuous flow of parts cleaning in different cleaning zones. Spray pressure 2 -15 bars. Customised solution based on cleaning need. Safety interlocks. optional : water filtration & oil skimmer. Variable conveyor speed through vfd. Hot air drying. Fume extraction system. Plc based control.