Hydraulic Deep Drawing Press Dealers in Thane

Striving hard to provide the best in class tube expansion systems; we are established as renowned Suppliers in the market. Customers' satisfaction is our utmost priority and thus, we deliver only certified array of products to them.

We manufactured the System for Tube Expansion which is controlled & operated by Electric Control Panel. Our tube expansion system is used for expansion of tubes of Boilers, Condensers & Heat Exchangers. Our tube expansion system is used mostly for tube expansion of condenser tube Expanders, heat exchanger tube expanders. Automatically controls after reaching the Required Torque by control is panel unit . By pressing the reverse button tube expander retracts out from the tube. The tubes are automatically rolled to maximum tightness without high stress of work in the Tube metal for prevention of damage to tube end or distorting ligaments of Tube Sheet. Our Tube Expansion system is suitable for tubes size (6.4 mm) ¼” to (100.4 mm) 4”

Compact, therefore easy to use inside boiler drums.Long life+low maintenance, Can be use for long working hours becouse drive is unaffected by heat

Four-Column Deep Drawing Hydraulic Press HBP-40T – 160T.     Characteristics Four column structure enjoys outstanding rigidity. Each press is designed through finite element structural analysis and optimization to assure high strength and rigidity. This sheet metal machinery adopt cartridge valve integrated system characterized by little impact, reliable movement, little leakage and long service life; Enjoy automatic lubrication system for guide rails. (Such technology is introduced from Taiwan) Four columns are made of high strength alloy steel with hard chromium plated surface featuring good wear-resistance. The main hydraulic and electric parts adopt brand-name components from Japan, France, Germany and Taiwan, so the machine enjoys high reliable performance. The four-column hydraulic press adopt Mitsubishi PLC + Touch screen (HMI) integrated control. There are 3 operation manners, adjustable, manual and semi-automatic. Designed with adjustable drawing speed, the four column deep drawing press is applicable for various thickness metalworking and deep drawing. The hydraulic press fully meets CE safety requirements. The slide has fast speed and high productive efficiency.   Applications Stretching/drawing and forming of metal sheets, such as tableware, kitchen utensils, metal shell of motor and electric appliance, lamp house and more. Specially for the following industries: a. Automobile industry: steel ring, vehicle body, chasis, axle housing, fuel tank, door and many more. b. Household appliance industry: components of air conditioner, refrigerator, washing machine, microwave oven, electric cooker and so on. c. Kitchen ware industry: stainless steel utensil, gas cylinder, stainless steel sink, cooking bench, etc.   Optional Moving bolster / die change trolley Stamping dampers for shock proof while stamping Trolley / moving bolster for easy die change Cushion device for anti-shock while stamping Water cooler / oil chiller Mould hydraulic clamping Air breathing design as per request   Technical Specifications

BHARTIYA Electric Tube Expansion Drive Unit is governed by a separate Electric Control Panel which is adjusted by a simple Digital Display. When the Electrically Driven Motor reaches the desired Torque, the Control unit Mechanism automatically shuts off the Power and on pressing the Reverse Button the Tube Expander retracts out from the Tube. The Fully Automatic system ensures the Tube are rolled to maximum tightness without excessive cold worked stress in Tube Metal which prevents injuring Tube ends or distorting Tube Sheet Ligaments.

Fastest operating tool in the market, we supply the workhorse ideal for high production environments. With uses in Oil Coolers, Radiators, and other apparatus with small diameter tubes also, these expanders offered are widest in range available anywhere. We also supply Electric drives, controllers, stabilizers, transformers, telescopic shafts, quick change chucks, hoses, cables, spring balancers and adaptors. Systems are also available in hydraulically operated. Pneumatic Rolling Drives, Right angle rolling drives. The world's first Remote Control Operated Hydraulic Tube Expansion System.   Torque Controllers Rollings Drives Suspension Systems Accessories Voltage Stabilizers Pneumatic Rolling Motors Pneumatic Rolling Drives Right Angle Rolling Drives Hydraulic Tube Expansion Systems Hydraulic Tube Expansion Systems (Hydex) Hydraulic "Thrust' Tube Expansion Systems  

• Feature: Silent during use. In Comparison electric and pnumatic tube expansion system are nosiy. , Drive Communicates with the Pump Via 9v DC remote Control. This ensures safety & eliminates the need of elecrical
• Usage/Application: Tube Expansion
• Model Name/Number: BHEP-500
• Usage: water
• Tube Expansion Range (Millimeter): 25-102MILLIMETER
• Speed : 954Rpm

• Type: CONDENSER TUBE EXPANDER TOOLS
• Colour: plating

The Impact Extrusion Press is used to extrude aluminium container drawn from slug after lubrication in single stroke. As per all automatic high production machines, precision built for continuous operation over long periods with an absolute minimum of attention and down time. Our Horizontal Extrusion Presses have a carefully designed main frame built for stronger than normal usage demands. The rigid construction reduces deflection to an absolute minimum and even at the higher speed these Presses are stable in operation. The toggle linkage mechanism gives the rapid approach and steady controlled working stroke demanded by the extrusion process. The cast steel links of the Toggle mechanism incorporate precision machine, knuckles, bearing on to the high quality Phosphorous Bronze seating designed to operate at comparatively low bearing pressures, thus eliminating load and wear on the Connecting Pins. `

• Oil Tank Capacity(litres): 30
• Hydraulic oil: SAE 68
• Net Weight (Kgs): 80

The hydraulic pump supplied with hydraulic drive incorporates the latest state of the art of the art technology resulting in subcompact pump developing 100 bar pressure. The system is mounted on four wheels for on site manevourability. Expansion of tube is regulated by adjusting pressure setting on pump. Once required amount of wall thinning is achieved the drive trips automatically.

• Voltage: 24 v
• size: 3/4” to 4”

Hydrive - Hydraulic tube expansion system. Low noise level easy on operator’s ears, Best suited for boiler tube expansion inside drums, Accurate torque control by pressure setting on power pack, Safe in operation, 24 v control voltage, Smooth, Can expand from 34” to 4” O.D. inconjunction with 3 drives, Competitive prices.

BHARTIYA Make Electric Tube Expansion System is operated by Control Panel (Electric). This tube expansion system is used mostly for tube expansion of condenser tube expanders, heat exchanger tube expanders. The control panel unit controls automatically after reaching the required Torque, Tube Expander retracts out from the tube after pressing the reverse Button. This automatic system ensure tube are rolled to maximum tightness without excessive stress of work in Tube metal hence preventing damage at Tube ends or distorting Ligaments of Tube sheet. Current based electric tube expansion system is suitable for tube rolling of tube OD ¼” (6.4mm) to 4” (100.4mm). Note : Highly Advanced – Micro processor based Torque Control Unit – is also avaibalbe – quote on request.   Electric Torque Controller / Wattage Based Latest Micro-Controller Chip Installed for controlling the functions of Unit & single circuit board for easy maintenance. The LED on Torque Controller helps to indicate the connection of drive automatically. To produce indentical results it is accurately calibrated digital torgue setting with resolution of 1 watt which makes torque setting accurate. For long life of the system soft start is provided for all drive reducing starting curren in the drive. Four different torque setting suitable for four different drives. To avoid absued or overused appropriate wattage range is automatically selected for connected drive. On pressing button on LED actual drive wattage(torque),Set Wattage(torque), drive current & voltage line is displayed on LED. The system is adjustable for Reverse time from(1sec – 100 sec), Trip time (0.1 – 10 sec), Pause time(interval time between cycles), Adjustable from(01 sec – 100 sec) In emergency case push buttom manual reverse push button can be used. Two mode is been used Foot Switch & Hand (trigger) also speed of the drive is adjusted with help reverse rotation. Two mode can be used for Expansion either in Single Mode or Auto repeat Mode. The Drives are well protected over current by short circuits with help of MCB. At the time of trouble shooting Plug in type PCB’s are used which reduce down time. Forward, Reverse & Trip indication are provided on LED Indicators. The system is designed with High Quality SCT Technology, which have better voltage, current & dv/dt ratings that triacs. This benefit to the power circuit & reliability it becomes failsafe. Only one Instrument can be used for replacements of spares inside the panel such as PCB’s, Transformers, CT, and Relays DPM etc. The system can be compatible with PC / Printer also. Voltage Stabilizers for use with BTC Torque Controllers All BTC Torque Controllers are supplied with operation manuals   Electrically Operated Drive Units Features: It consists of heavy duty motors. Continuous cycle operation vs. Intermittent cycle operation of drives from other manufactures. High torque to weight ratio. Spare parts are easily available worldwide.   Voltage Stabilizer / Transformers Features: Digital display of output voltage. Used in on site application and areas which has high voltage fluctuations.   Electric Tube Expansion Accessories Telescopic Shaft Quick Change Chucks And Adaptors Torque Multiplication Gear Boxes Movable Trolley

• Copper Tube O.D.: 1 - 1.1/2 inch
• Drive Weight kgs.: 9.6

Hydraulic Tube Expansion Systems Drive communicates with the pump via 9v DC remote control. Silent during use. In comparison electric and pneumatic tube expansion systems are noisy.Can be use for long working hours because drive is unaffected by heat.

• HOSES: 1/2" ID X 10 mtrs.

Silent, No heavy noise compare to electric or pneumatic systems, Compact drive, very easy to use inside boiler drums with one or two operators, Common Power pack for all drives, Wide range to expand 58" OD to 4" OD tubes, Reduction in Boiler erection time, Constant set torque on all tubes.

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