Octagonal Blender Dealers in Thane

• Voltage: 380V
• Condition: New
• Capacity: 10 Ltr. to 10000 Ltrs
• Production Capacity: 1-20t/h,8-200t/day

Contact parts in stainless steel 316. Baffles provided for ease of mixing / blending. Manhole with gasket is provided to fix baffles and for ease of cleaning the Main pan. Charging and discharging is through a butterfly valve. A conical adaptor can be provided for fixing charging drum after butterfly valve Unit can be provided with bin charging arrangement All moving parts are enclosed in guards safety railing with a limit switch is provided for operator safety Manual Inching arrangement can be provided Flame - proof motors with flame - proof push button stations can be provided as an optional.

Known for its Octagonal shape, Octagonal Blender is widely used in the Pharmaceutical Industry for mixing products. As a renowned firm, we manufacture and supply an exclusive range of Octagonal Blender. Our range of Octagonal Blender is not only strong but also extremely sturdy in nature and offer fast blending. Backed by a team of experts, we manufacture and supply only the top-notch quality of Octagonal Blender to our clients.

Our manufacturing plant in Thane, Maharashtra manufactures and supplies world class blending machines that are not just versatile, but also efficient in mixing and lubricating dry granules homogeneously. This heavy-duty machinery finds application in pharmaceutical, chemical, food and cosmetic industries that need a durable machine to mix ingredients in bulk. The RPM of this machine is set low in order to blend ingredients well. It is mainly used to blend and lubricate granular and crystalline ingredients.   Details : Shell : Consist of SS polygon shaped body with rectangular central portion and top and bottom polygonal frustum. The shell is provided with a rectangular full side opening at top and with air tight cover. Charging/Discharging : The circular opening is provided with a SS butterfly valve and a conical adapter to facilitate clamping of the charging drum in the raised position with the help of a mechanical remotely operated arrangement. The arrangement of conical adapter and charging drum for charging/discharging forms a closed system to make the operated dust free leading to better GMP. It the unit is provided without charging drum arrangement the butterfly valve can be replaced by a iris valve. Charging drum are of 100 litres capacity of 500 dia * 550 ht. A rectangular opening is provided for cleaning and locating the baffle during change over. Baffle : One number adjustable and removable baffle fitted diagonally inside the shell for faster and efficient blending. Drive : Drive mechanism consists of suitable HP, 3phase 440V, 50 cycles 1440 RPM TEFC electric motor coupled with suitable gearbox and chain drive to give final RPM as required . Mounting : The driving shaft of the shell are mounted on suitable Plummer block and the entire assembly alone with drive is mounted on a robust MS ‘A’ shaped frame which is protected with SS covers. Safety Arrangement : SS pipe railing is provided with limit switch arrangement to prevent unit from starting when operator is working on the machine. Control Panel : Unit provided with suitable control panel with starter and push button to actuate the drive and for INCHING OPERATION. The circuit consist of MCCB in relay and contactor in series. Ample overload protection is provided by the MCCB and the relay wire coming out of the connection are numbered for easy recognition. MOC : All contact parts SS 304 construction and Non contact parts SS 304 Finish : All joints argon Arc welded and all SS parts polished to suitable finish required of Pharmaceutical equipment and MS parts painted to smooth finish. Discharge Height : 850 mm or to your choice subject to your confirmation.  Options Available : Unit with FLP motors and FLP push button station but with non FLP panel to be mounted outside FLP area unit with SS 316 contact parts unit GMP model i.e. non contact parts SS 304 or cladded/covered with SS 304 wherever possible, with SS drive covered and SS railing.

• Feature: High Performance, Low Maintenance
• Voltage: 220V
• Automatic Grade: Automatic
• Power: 1-3kw
• Driven Type: Electric
• Warranty: 1year

Design as per stringent cGMP requirements. Powerful reduction gearbox drive with coupling Safety guard. Available 5 Itr. to 2500 Itr. capacity. All contact parts SS 316 `A' type rigid machine structure with SS 304 cladding Electric control panel with cycle timer Option - bin loading and vacuum loading and unloading system. 

• Application: Powder
• Driven Type: Electric
• Internal Finish: 120 grits to 300 grits
• Material: Stainless Steel

We are counted amidst the well-known names involved in providing quality products from Thane(India). As we believe in client's supremacy, we decide the acceptable payment methods at the time of undertaking the agreement/contract. Moreover, our payment processing methods are secured.   Features : Smooth operations Longer life Precise functionality Specifications : Zero retention design Bump less rotation assured because of specially designed transmission coupling. Automatic charging can be tailor made to suit the product profiles. Internal finish confirming 120 grits to 300 grits. Macon / butterfly valve. Electrically interlocked safety guard.

• Voltage: 110V, 220V
• Application: Industrial Usage
• Automatic Grade: Automatic, Semi Automatic
• Power: 1-3kw, 3-6kw
• Driven Type: Electric
• Feature: Easy To Use, High Performance, Rustproof

We are a premier Pharmaceutical Octagonal Blender Exporter from Thane, Maharashtra. The Industrial Octagonal Blender we offer has proved its utility in pharmaceutical industries for bending of dry powders for capsules and bending of dried granules for tablets. Our Octagonal Blender is highly commended by our international clients from Middle East, Africa, Syria, Nigeria, and Malaysia for precise size of capsules and tablets it produces. Features All the contact parts made of SS 316 as per GMP standard. Zero retention design. Bump less rotation assured because of specially designed transmission chain sprocket. To enhance the mixing, baffles are provided on central shaft. Internal finish confirming 220 grits to 320 grits, outside mat finish180 grits. Discharge out put via. Butter fly valve. (Pneumatic discharge can be provided). Safety guards provided with limit switch interlocked to motor which ensures safe operation. Optional Accessories/ Attachments. Flame Proof Construction. PLC with MMI. VFD. Charging drum arrangement with Mechanical / hydraulic trolley Safe earthing system. Applications Blending of dry powders for capsules. Blending of dried granules for tablets. Documentation Documentation like DQ, IQ, OQ and FAT provided with the machine.

We share a forefront with the famed organizations, supplying superior quality Octagonal Blender at affordable rates. Owing to the immense and well-maintained storage space, we efficiently keep the wide assortment of products in safe place to ensure complete safety. Our automated storage space helps us in maintaining the quality standards as well.Salient Features : Suitable for dry mixing of products in granule form. Easy for loading and unloading of material. Easy in cleaning. All contact parts are made out of SS 316 or SS 316 L quality material. The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, resulting in good quality. Simple design requires minimum maintenance. Manual rotating facility with hand wheel for inching. It is a slow speed blender and has a removable baffle mounted through a rectangular openable lid. Capacity available in 25 ltrs. To 10000 ltrs. Limit switch is provided for operator's safety.

We are the main supplier of this product.

Octagonal Blender, fabricated by us, is highly appreciated for its high-end features. These Octagonal Blenders are made of high quality fiber and have long service life. Our Octagonal Blender offers perfect bending and lubrication of granules. Along with powder mixing, our Octagonal Blender is also suitable for vacuum, discharging and dust-free charging of products. We make available Octagonal Blender with compact designing and features for easy operation and cleaning. Suitable For Crystalline materialGranular material Construction The main drum of the blender is coupled to a suitable motor through an oil filled gear box mounted on a sturdy frame structureThe unit is provided with a butterfly valve at one side and is provided with removable baffles inside the drumThe other side is provided with a manhole for accessibility inside the chamber for cleaningAn electrical panel is provided for housing the motor on-off starter, timer, inching device etcAn optional charging hopper of 60 liter capacity is provided with suitable clamping arrangement for charging the material into the drum Features Compact designing leads to large capacity modelsLower power consumption at higher loads is possible due to its unique designLesser floor space required compared to other blenders due to its compact designThe inside of the blender is completely cleanable through the man hole provided at one sideThe baffles can be easily removed for cleaning and are removableEase in loading through the loading container or through the over head silo or by vacuum transfer is possible The Blenders Are Available From 300Ltr to 2000Ltr capacity

Ideal for mixing / blending of dry powder and homogeneous lubrication of granules. Baffles are provided on central shaft to enhance mixing. Blender discharge height varies as per the capacities of different models. Suitable manhole for charging is provided with SS-cover & lock nuts. Discharge port is fitted with butterfly valve, which helps to unload powder faster. Pipe guards are provided with limit switch & interlocked to motor to ensures safe operation at higher capacity.   Optional : Available in STD/GMP models Construction SS 304 / 316 / 316L Butterfly valve for discharge Safety railing for operator safety Variable Speed drive optional Flame proof motor, push button station and limit switch.   Applications : Widely Used in Pharmaceutical, Cosmetics, Chemical and food industries.

Description Based on the body shape, an octagonal blender is designed to  process a large volume of material i.e. batch size of around 80 of blender volume. The geometry of the body about the pivot axis ensures compactness and lesser consumption of powder.  A full size the window is provided for baffle assemble and visual inspection after the cleaning operation. Internal baffles (plate/pipe section) are provided to break the lumps formed due to excessive moisture during mixing. Contra rotary baffle with mechanical seals at both ends can be provided for critical mixing application. Most ideal for lubrication of granules and homogenization of multiple batches into single batch. Powder charging can be done by any of the three methods: Drum charging Lifting & Positioning Device Vacuum powder conveying process

AL!X - Octagonal Blender is a very precision machine, performing dry blending of powder or granules homogenously in only 10 to 30 minutes. This machine is utilized for mainly homogenizing, blending and also for granules lubrication as that facilitates better flowability at a tablet press while compressing this granules. Due to its octagonal shape is designed to process larger volume of material. It occupies less space compared to other similar blenders like 'V' / Double Cone. The blending takes place at low speed during operation. It is well balanced & smoother even in higher capacities. It is very useful for pharmaceutical industries wherein gentle blending of dry granules of powder is to be done. The important feature of the machine is easy to wash in place. Octagonal blender is supplied with a bin charging system or can be designed for vacuum charging. Dust free charging system is also incorporated, which is a completely closed system for charging and discharging of powders or granules.The power consumption is comparatively lower than other similar type of blenders. Basic machine consists of a blender container which is supported both ends by stub shafts which are supported on plummer block bearings. Entire assembly is placed on a structure which has drive unit consisting of electric motor, chain coupling and in case of heavy loads fluid couplings. All parts coming in contact with mix are of stainless steel 316 quality and are highly polished. Drive motors, electrical control panel and control station are supplied in non-flameproof as well as flameproof construction, as per clients requirement. In case of flameproof construction, the control panel should be located in low risk area.There is a baffle made of ss316 pipes inside which can be removed by losing the nut between the baffles. Baffles assembly also depends upon the customer’s specific requirements. Baffle ensures uneven movement of mass during tumbling and results in better homogenising. Blender has a discharge butterfly valve which if a client requires so can be operated through pneumatic actuators. Entire butterfly valve is of SS316 with seats of silicone rubber.The whole drive assembly is covered with S.S. side panel. All drives, pulleys and belt are adequately guarded. Interlock is provided for the railing so that operator does not have access to the container when it is in motion. Machine will stop automatically once the blender main railing is made to open. The inside of Octagonal body is mirror polished and the outside surface is matt polished. The material to be mixed is charged in machine either manually from top or bin charging system or vacuum charging system and then the port is locked positively. Then blender is started to preset blending time. At the end of process, machine is stopped and the product is transferred to process containers by opening the butterfly value.   There are three methods to load Blenders.   LOADING BY CONTAINER : Here the container brought close to the blender on special trolley having lifting arrangement. This lifting pellet ensures that the container is lifted and is aligned with the transition piece fixed with the blender outlet butterfly valve. This transition piece mouth is clamped with the outer periphery of the container using special types of clamps. Now after clamping the container(100 Lits approx) the blender is inched till the container is vertically inverted over the blender. Now once the container reaches upward inverted position, the butterfly valve is made to open by special hand wheel so that entire content of the container gets up loaded in to the blender. Once it becomes empty, the valve is closed & container is brought again downward by rotating the blender again by 180* and another container is fixed and raised and in similar way and this way entire powder content is unloaded. By this method, material is loaded in batches of 50Kg each. LOADING BY IPC : Here by using mobile hoist the IPC’s of 220 lits are raised over the blender and through dust free connection the entire powder content is unloaded in to the blender by opening the butterfly valve. Thus material gets loaded through IPC’s and also after blending the discharged material also gets unloaded in to IPC’s using another dust free connection set. There is a butterfly at the discharge. For loading blender there is one opening made on the lid of the blender or lid for manhole of the blender. This way entire transfer of material is dust free. LOADING BY VACUUM : Here by application of vacuum the entire blender is loaded using pneumatic conveying system. Blender container has two openings and through one such opening is connected to the vacuum blower and through other it is connected to the IPC’s bottom portion which has a triclover arrangement. So the powder from IPC’s gets transferred to the blender using vacuum conveying. This is entirely dust free but expensive method. Pneumatic Automatic powder charging system is provided duly mounted on a swiveling davit interlocked with sensor to safeguard against blender. It is provided with a SS suction nozzle coupled to a flexible PVC food quality conveying pipe to enable for direct suction of the powder from container which will be discharged in blender and on complete charging of batch or maximum upto 70-80% by volume, filter bag of charging system may automatically be cleaned by auto reverse pulse jet mechanism thereby safeguarding against operator dependency, charging system may be swivelling on side and locked in that position which will actuate the sensor for that position, a dummy cover to be clamped on charging hole & homogeneous blending action can be initiated by starting the blender operation. After necessary blending period the material can be discharged & collected from bottom into container by manually opening the butterfly valve. The entire auto charging system is a tool free assembly.

Tapasya's Octagonal Blender, the unique octagonal shape is designed to process larger volume of material for efficient angular momentum of the powder to achieve blend uniformity. It is ideal for gentle blending of dry granules or for powder mixing and has wide applications range across many industries. Tapasya has successfully installed over 1800 octagonal blenders world-over.   Features Material handling through Bin charging or Vacuum charging Dust free closed system in Bin charging Lower Power consumption than other tumble blenders Slow speed Blender with Gentle blending of Dry granules and powder Maintenance free design Rectangular opening Lid with Removable Baffle mounted inside Optional in built in Vacuum design with no external PTS required Zero Jerk Load as machine is both dynamic and statically balanced Baffles are eliminated with blending profile analysis available Complete Design engineering along with the Extrapolation data available Detailed torque calculation for the Bin loading Model available Pneumatically actuated valves for dust free transfers Bins with Level sensory for automatic cut off Mechanical Seals on shafts for Pneumatic connections cGMP design for ease of cleaning CE Certified   Benefits For You Ideal for all your 'Gentle Blending' needs Designed for total dust-free handling Maintenance free design Occupies less space Lower power consumption Easy to wash in place with cGMP design Documentation support available   Octagonal Blender used in Industries Pharmaceutical Nutraceutical Food Cosmetics

The design mainly consists of a vertical `Octagonal` shaped container fitted with cantilevered intensifier bar inside the shell. The shell is provided with a dust tight loading covers and the other end is fitted with a quick opening spring loaded solids flow valve. Charging and discharging of material shall be simple ad convenient. The product can be discharged directly into containers Special Features of Vats & Vessels Octogonal Blender Capacity - 100 Ltr. to 6000 Ltr. Uniform mixing of dry powders and granules

We also Specialize in Manufacturing and Supplying a Wide Variety of Octagonal Blenders to Our Domestic and International Clients. It is a Slow Speed Blender Used Generally for Lubrication or Blending of Dry Powder and Granules. salient Features: Available in Capacity of 25 Ltrs to 1000 Ltrs Contact Parts Made of Ss 304 / 316 and 316 L Discharge Through a Butterfly Valve Suitable for Efficient and Fast Granulation with Mixing Material Handling System Provided for Material Loading and Unloading.

We have come up as one of the reliable Manufacturers and Suppliers of Octagonal Blender. Octagonal Blender is extensively used in Pharmaceutical industry for blending the most fragile or delicate powders, etc. We fabricate Octagonal Blender using the latest sets of machinery to gain maximum client satisfaction.

We offer high quality range of octagonal blender. These are efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. These gives best result for granules due to very slow speed and octagon shape of container. Our range can be used for pharmaceutical, food, chemical and cosmetic products etc. our range comes from all sides due to the octagonal shape of the product container, hence requirement of rpm is less. Suitable mainly for crystalline & granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending and lubrication of granules. features : suitable for dry mixing of products in granule form easy for loading and unloading of material easy for cleaning all contact parts are made out of ss 304 ss 316 or ss 316 l quality material, as per customer requirement the octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality simple design requires minimum maintenance. general structure and safety guards made out of mild steel and coloured in standard model and made out of ss 304 & polished to the matt finish in gmp model maximum care has been taken to ensure safe operation of the unit manual rotating facility with hand wheel for inching bigger size batch at low power consumption.