Ointment Manufacturing Plant Dealers in Waliv, Thane

Vats & Vessels Ointment Plants are particularly used for Ointment, Cream, Lotion, Syrups etc. Ointment Plant mainly consists of following equipments: Manufacturing Vessel - Along with Baffles & JacketMain Agitator Anchor type with Teflon scrapersHydraulic Lifting ArrangementInline Homogenizer Wax & Water Phase Vessel Baffles JacketAgitator Propeller TypeStorage Tank Working Platform - Dimpled Sheet Pipelines - Water Phase & Wax phase vessels are connected to the Main manufacturing vessel through individual pipelines. Inline conical filters are provided after each vessel bottom outlet.Finished products are pumped out from the manufacturing vessel, through a third line by a lobe pump, into the storage tank. This line also has an inline conical filter. The storage tank bottom outlet is connected to a metering pump. All connections like bends, tees, valves, inline sight glasses are of Triclover/Din Standards. Bump pump for ointment transfer and Dosing pump for feeding ointment to vessels.   ApplicationEmulsification - Toothpaste, Oil & Paraffin.Suspension - Pigments, PolishesHomogenization - Fruit Juices, Sauces and other semi-liquid food products   Special Features of Vats & Vessels Ointment Plant Filters provided at the bottom can be easily dismantled and cleant, sanitized or sterilized. Capacity - 50 Ltr. to 5000 Ltr.  

we are connected with well-known transport providers to make sure the distribution of deliveries is done out without a problem and on time. We are associated with a team of quality analysts who hold years of experience in this domain and conduct strict quality checks for ensure high quality of raw material as well as finished products.Salient Features : All material transfers are done by vacuum or by transfer pumps. All the vessels are CGMP (paint free construction). The gaskets used are of silicon (food grade). All contact parts are of S.S. 304 quality material (SS316 provided on demand). The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier ( as per customer choice ). All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internal mirror finish 600 gred polished, with tri-clover ended joints. Capacity available in 5 kg. To 3000 kg All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement. Thermal insulated. Portable execution on request Validation protocols & instrumentation celebration Sterilization in place - SIP as an option Welded ,flanged or hinged type cover Batch to batch consistency & high reproductivities .economic operating & handling heating by steam or hot water circulation

  For Processing of Liquid & Semi-Solid Emulsions like, Ointment / Cream / Gels  / Lotion / Shampoo / Toothpaste, as well as range of specialities within pharmaceutical, cosmetics, food & chemical Industry.   Technical Specification of Ointment Manufacturing Plant / Cream Manufacturing Machine   Wax heating Vessel. Water Melting Vessel. Contra Mixer. Storage vessel. Interconnecting pipeline. Pumps -Bump Pump and metering pumps. Integrated automatic control panel. Working Platform. Vacuum Pump. Storage Vessel .   Process Description of Ointment Manufacturing Plant/Cream Manufacturing Machine All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction. The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel. Wax is melted in Wax melting vessel; Water is heated in water heating vessel. Both wax and water are transferred into the manufacturing vessel automatically through vacuum. In manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel.The Mixing Assembly consists of series of paddle type blades of appropriate shape to move the material back towards the centre of the container. The paddle type blades are provided on the central shaft which runs through a hollow shaft on which other sets of blades are welded. Both the sets of blades intermeshes with each other and rotates in clockwise and anti-clockwise direction respectively and one sets also scraps the container wall for thorough and uniform mixing of the material.  After the emulsion is formed active ingredients/colors etc are added and are thoroughly mixed and homogenized. The same is transferred by bump pump into the storage vessel. From the storage vessel it is automatically transferred into the filling machine by means of metering pump. Flow rate of metering pump can be set as per your tube filling machines speed and capacity.     Salient Features :   The Manufacturing Vessel is an Efficient Processing System which offers Consistent High Quality Products, Shorter Batch Cycles, Minimal Operation Cost, Easy and Efficient Cleaning, Low Space requirements, & Simple Operation. All wetted Parts are of SS 316/316 L Quality Material. All Pipelines are seamless & internally Electro-Polished. Complete Untouched Process. The Manufacturing Vessel is Pressure and Vacuum Tight Mixing Vessel. All Material Transfer Done Under Vacuum.       Main Advantages :   To Avoid Hand Touch & Contamination. Saving precious batch processing time. Lower maintenance cost, as no moving components used. The entire plant can be operated by one operator & one helper, thus saving on manpower costs. Re-Circulation after Mixing Provided. Mixing and Dispersing Quality Adjustable.Specially Designed Inline Filters Provided. FLP System can be provided. (Optional)        

• Material: Stainless Steel
• Condition: New
• Capacity: 10kgs to 5000kgs
• Warranty: 2 Years

Details : Manufacturing vessel and agitators are made out of AISI SS 316 gifted with flush bottom valve. Wax/water phase vessel with side mounted fast speed stirrer, flush bottom valve and conical filter. Manufacturing vessel with variable speed anchor and fast speed emulsifier fitted with mechanical seal. Jacket is AISI SS 304/ mild steel with rock wool insulation & AISI SS 304 cladding. Lifting hydraulic for manufacturing vessel. Spray ball installs on top cover for cleaning main vessel. Monitoring of the Product temperature. PT 100 probe with digital indicator on panel. Electric control panel board with all Necessary controls. Optional item load cell, PLC, Contra type agitator for calcium based toothpaste

• Application: Making Ointment
• Weight: 1000-2000kg
• Color: Grey
• Voltage: 110V, 220V
• Capacity: 100-200ltr/hr, 200-300ltr/hr
• Automatic Grade: Fully Automatic
• Power: 12-15kw
• Driven Type: Electric

We manufacture quality Ointment Manufacturing Plant which is made from superior stainless steel and is fully automatic with no human contact to ingredients to ensure purity of Ointment it is producing. The Ointment Cream Manufacturing Plant has superior design and sturdy structure which leaves all our competitors fat behind us giving us the privilege of being called the topnotch Automatic Ointment Manufacturing Plant Exporter. Features Dual speed anchor agitator. Inline homogenize. Equipped with CIP & SIP facilities. Hydraulic lid lofting for mfg. Vessel (Option). Quick operable electro polished pipe fittings. Plant available with full/semi automatic systems. Meets GMT / FDA norms. Capacity 100 kg. To 1000 kg. Full validation on request.

We make available advanced Cream Manufacturing Plant. All vessels in our Cream Manufacturing Plants are manufactured from S.S. 316 grade Stainless Steel sheets and are resistant to corrosion. These Cream Manufacturing Plants are constructed in compliance with CGMP standards. Our Cream Manufacturing Plant is provided with a slow speed anchor agitator for efficient mixing. Cream Manufacturing Plants constructed by us also have high speed homogenizer for getting desired emulsification. Features Easily cleanable and completely untouched process, hence less chance of contaminationComplete cover lifting arrangement to facilitate cleaning at the time of product change overInspection glass illuminationEspecially semi-contra designed anchor stirrer with flexible Teflon scrapersThe plant is provided with pre-mixing wax and water phase vessels and the main manufacturing vesselThe main vessel is provided with a slow speed anchor agitator for mixing and a bottom high speed homogenizer for emulsifyingVariable speed drive provided for main anchor stirrer assembly for different speeds Jacketed vessels for heating/cooling processesAll contact parts made of Stainless Steel 316 and Teflon Quality materialAll pipelines are electro polished from inside and joints are easily openableSpecially designed inline filters can also be provided to ensure proper filtration Optional Requirements Are Load cell for accurate weighingPLC based control panel for process automationContra type agitator for calcium base toothpasteCream Manufacturing Machine is suitable for manufacturing pharmaceutical ointments, sterile preparations, cosmetic creams, suspensions, gels, etc Components Wax heating VesselManufacturing vesselStorage vesselWater Melting VesselWorking PlatformIntegrated automatic control panelInterconnecting pipelinePumps -Bump Pump and metering pumps Working The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vesselWax is melted in Wax melting vessel; Water is heated in water heating vesselBoth wax and water are transferred into the manufacturing vessel automatically through vacuumIn manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vesselAfter the emulsion is formed active ingredients/colors etc are added and are thoroughly mixed and homogenizedThe same is transferred by bump pump into the storage vessel. From the storage vessel it is automatically transferred into the filling machine by means of metering pumpAll vessels are manufactured from S.S. 316 grade Stainless Steel sheets and are CGMP compliant constructionFlow rate of metering pump can be set as per your tube filling machines speed and capacity

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