Panchal Enterprises Wagle Estate, Thane, Maharashtra

Panchal’s Steam Pre-heater  are designed to use Steam from the boiler to preheat the fuel oil supplied from the Day Tank to the burner. The fuel oil is heated up to 100-130º C to obtain the right viscosity before it is being lead to the burner, where it is vaporized and thus become ignitable. The heater is equipped with adjustable thermostat 30-110ºC, temperature limited to the adjustable in the range of 50-130ºC.

Material : Metal

Application : Industrial

Oil Flow Rate : 600 LPH -2000 LPH

Working Pressure : 20-25 KG/CM2

Hydro-test Pressure : 35-38 KG/CM2

Steam Inlet Pressure : 3 KG/CM2

Oil Inlet Temperature : 30 Degree C

Oil Outlet Temperature : 100-125 Degree C

Country of Origin : India

Diameter : 0-3inch

Application : Industrial Use

Feature : Easy To Clean, High Efficiency Cooking, Light Weight

Voltage : 110V

Condition : New

Finishing : Coated

Working Pressure : High Pressure

Solenoid assembly or Continuous Current magnet is mounted on the front plate of the Burner assembly and it controls the working of the Nozzle Rod / Burner rod via linkage systems.

Voltage : 180 VDC

Ampere : 0.36 Amp

Power : 65 Watts

Lifting Power : 10 Kg

Stroke Length : 18mm

Class of Protection : IP 40

Service Temperature : 70 Degree C

Panchal Enterprises have expertise in manufacturing Single Stage Dual Fuel Burners. These Burners are compact in design, with rigid construction to meet all the load requirements. These Burners can work in the light oil and Gases in one stage with an output ranging from 150 to 550 kW. These burners have been specifically designed to meet the increasing trends towards direct connection to outside air for combustion and high pressure working field demand.

Application : Industrial

Color : Grey, Red

Fuel : Oil

Condition : New

Automatic Grade : Automatic

Stage Structure : Single Stage

Output Range : 150 to 550 Kw

Panchal Burners are best suitable for Rotary kilns for processing cement and minerals such as lime, alumina, and iron ore pellets. Our experts use sophisticated modeling software to develop these highly efficient, reliable, sustainable burners.   These Kiln Burners can be used for both Oil & Gas fired systems with Modulating controls enabling very fine tuning of air & fuel mixture for complete combustion efficiency.   Our Kiln Burners can be tailor-made as per customer specifications for endowing electronic or mechanical air-fuel ratio control, and equipped with pilot ignition in Gas fired Systems.

Type : Rotary Kilns

Application : Industrial

Color : Red & Black

Condition : New

Driven Type : Electric

Features : Long life, Easy to install, Minimal maintenance required

Ring Main System is the assembly of hydraulic equipment which are used to maintain the inlet pressure of the fuel at the inlet of the burner from the oil tank, to get proper atomization of the fuel & to achieve complete combustion.   It is used to maintain a positive pressure head of 2 to 3 bars at the temperature of 50º C approx. to make it pumpable to the pumping, heating, filtering unit.   Ring main System mainly consists of  Header tank / Day tank Duplex oil Filter High Pressure Oil Pump with Motor (1 no working & 1 No Standby) Inlet Pressure Regulating Valve (IPRV) Outlet Header with Pressure Guage Isolation Ball Valve

Type : Ring Main Unit

Application : Industrial

Weight : 80-100 Kgs

Color : Black

Rated Current : 415V, 50Hz

No. of Poles : 2

Application : To pump the fuel oil from the Tank in the required pressure to the Heaters and further to the Burner

Material : Mild steel

Finishing : Powder Coating

Ambient air temperature for operation : 30-35 deg C

PHF Units mainly consists of two high pressure pumps (one for standby for uninterrupted supply of fuel), Heating systems like Steam Pre heater, and Electric Oil Preheater and Filteration unit.   PHF units are mainly used to maintain the inlet pressure of the fuel at specified temperature to avoid the vaporization of water content in the oil at high temperature & in turns safeguards the fuel pump from cavitation problem & ensures proper atomization of the fuel.   It is seen that to achieve good atomization in FO, It is heated upto 130º C (for heavy oil), maximum viscosity in accordance with DIN 51603 is 450 cst at temperature of 50º C.   As our burner is Pressure Jet Spill Return type automisation burner system, viscosity needed is 15 to 20 cst at the nozzle tip and this can be achieved by heating upto   130º C & heating type Nozzle rod in Burner.   PHF unit mainly consists of Header tank/ day tank Duplex oil filter High Pressure oil pump (1 no working, 1 no standby) Electric Oil Preheater Steam Pre heater Inlet Pressure Regulating Valve Safety Regulating Valve Y type Oulet Filter.

Country of Origin : India

Certification : ISO 9001:2008

Condition : New

Power : 3-6kw

Power Source : Electric

Pressure : High Pressure

Warranty : 1year

Material : Metal

Application : Industrial

Color : Silver

Feature : Easy To Clean, Non Breakable

Ignition Mode : Manual

Dimension : 32x101mm

Power : 3.5 VA

An inlet Pressure regulating valve controls the inlet pressure of the fuel from the Pump assembly to the inlet if the Burner. IPRV size ¾” – Max flow 2000 LPH IPRV size 3/8” – Max flow 800 LPH   The Back Pressure Regulating valve controls the oil  quantity on the bypass of the burner, which is required to achieve the revelant nozzle automisation and optimum Burner performance. BPRV size 3/8” – 300-600 LPH BPRV size ¾” – 1000-1200 LPH

Country of Origin : India

Material : Metal

Certification : ISO 9001:2008 Certified

Feature : Anti Dust, Blow-Out-Proof

Positioner Controller PEPC-10 is used in connection with a transmitter potentiometer and a motorized drive to realize follow up controls  or remote manual settings

Country of Origin : India

Color : Black

Frequency : 15hz

Power : 1-3kw

Power Source : Electric

Warranty : 1year

Description : The pilot Burner PEZMI series are equipped with gas nozzles & an air nozzle for the respective gas type at the factory. Gas & air are supplied separately and mixed in the housing chamber for better automisation, The gas & air mixture is ignited using a spark electrode at the burner head. The gas & air nozzles are featured with pressure test points to check the respective pressure.   Salient Features Pilot Burners with forced air supply Space-saving slim design because of single electrode operation Optimum Positioning can be achieved because of the movable burner bracket Different lengths makes them suitable for many installation situations. Maintenance friendly as a result of very simple Design.

Country of Origin : India

Material : Metal

Application : For operation with Natural Gas, LPG, Biogas, PNG

Color : Silver

Feature : Easy To Clean, Non Breakable, Rust Proof

Finishing : Coated

Country of Origin : India

Feature : Easy To Install, Electrical Porcelain, Four Times Stronger

Condition : New

Tensile Strength : 0-25Mpa

Warranty : 1yr

Puncture Voltage : 0-50Kw

Panchal Enterprises are leading manufacturing of Industrial bypass type spray nozzles which are used in Pressure jet oil Burners. The bypass Spray nozzle produces variable orifice flow rates by bypassing fluid from Nozzle Swirlchamber. Nozzle tips and internal parts are made of high quality, heat resistant stainless steel which improves the overall life of the nozzle.  

Type : M30 Type

Inlet Oil Pressure : 20 kg/cm2 to 28 kg/cm2

Return Oil Pressure : 3 kg/cm2 to 18 kg/cm2

Viscosity Range : 1.8 to 2.2 cst

Engler Capacity : 30 kg/hr to 1200 Kg/hr

Spray Angle : 45 Degree / 60 Degree

Control Range : 1:3 Turndown Ratio

Panchal Modulating Unit is a fully mechanical geared unit which is designed to control the burner output (Size of the Flame) to match the Boiler variable and load requirements. Our units help the burner to stay at the correct fuel to air ratio across the complete firing range to ensure the maximum combustion & boiler efficiency. Panchal’s Modulating unit controls the nonlinear relationship between the fuel and the air ratios. It is used to control Air Damper with the help of linkages and also to control the volume flow rate of the gas with the help of butterfly and its linkages in case of Gas Burners.

Voltage : AC 230V, 50Hz Single Phase

Drive : AC Servomotor with electromagnetic brake.

Power Input : 50 Watts

Load on End Shafts : 300 Kg-cm

Torque on end Shafts : 29.43 Nm

Running Time : 30 Sec

Rotation : 180 Degrees

Complete Shut Off of Air Damper : Additional running time of 15 sec, Additional rotary motion 90 Degree

Feedback Potentiometer : 135 Ohms, 0.3Watt 270 Degree Operating Range

Country of Origin : India

Feature : Easy To Clean, High Efficiency Cooking

Condition : New

Working Pressure : Low Pressure

Nozzle Rod /Burner Rod distributes the fuel flow from the inlet of the burner to the Oil spray nozzle & balance to the return line of the Burner.

Type : Bypass Spill Return Type Burner Rod

Temperature of Medium : Max 150 Degree C

Operating Pressure : Max 30 Bar

Oil Throughout : 30-1000 Kg/Hr

Switching Frequency : Max 20/Min

Nozzle Fixing Thread : M14 X 1.5P

Voltage : 220 V

Material : Metal

Color : Sliver

Finishing : Polished

Shape : Cylindrical

Speciality : Robust Construction, Easy To Use, High Efficiency, Reliable

Usage : Industrial

Panchal Modulating Unit is a fully mechanical geared unit which is designed to control the burner output (Size of the Flame) to match the Boiler variable and load requirements. Our units help the burner to stay at the correct fuel to air ratio across the complete firing range to ensure the maximum combustion & boiler efficiency. Panchal’s Modulating unit controls the nonlinear relationship between the fuel and the air ratios. It is used to control Air Damper with the help of linkages and also to control the volume flow rate of the gas with the help of butterfly and its linkages in case of Gas Burners.

Drive : AC Servomotor with electromagnetic brake

Voltage : AC 230V, 50Hz Single Phase

Power Input : 50 Watts

Load on End Shafts : 300 Kg-cm

Torque on end Shafts : 29.43 Nm

Running Time : 30 Sec

Rotation : 180 Degrees

Complete Shut Off of Air Damper : Additional running time of 15 sec, Additional rotary motion 90 Degree

Feedback Potentiometer : 135 Ohms, 0.3Watt 270 Degree Operating Range.

We are the leading manufacturer of ECR & MCR Dual Fuel Burners. Our burners can work in both Oil fired and also in Gas fired systems. Our Burners can be tailor-made as per customer specifications for endowing electronic or mechanical air-fuel ratio control and equipped with pilot ignition. These Industrial Dual Fuel Burners allow a flexible combustion system with a fuel unit that consists of a regulation pressure group set,oil station, a gas train, a control panel, and a fan. Their modulating regulation allows a wide modulation ratio and optimal fluid-dynamics conditions ensuring good combustion.

Application : Asphalt Plants Etc.

Model : PEOG15 – PEOG60

Capacity Oil : 50 Kg/Hr -1800 Kg/Hr (0.48 Mkcal/Hr – 17.25 Mkcal/Hr)

Capacity Gas : 55 Nm3/Hr -2000 Nm3/Hr (0.48 Mkcal/Hr – 17.25 Mkcal/Hr)

Range : 0.55 Mw/Hr – 20 Mw/Hr

Automisation : Pressure Jet, Spill Return Type.

Fuel Inlet Pressure : 22-25 Kg/Cm2

Fuel Return Pressure : 22- 3 Kg/Cm2

Combustion Air : Upto 350 Degree C

Burner Turndown Ratio : 1:3

Fuel Used : FO, LDO, HSD, LHSH, Kerosene, CNG, PNG, Bio Gas, Producer Gas, LPG.

Panchal Enterprises is the leading manufacturer of measuring scales used in varied applications, especially in Bypass Level Indicators. These scales are manufactured from top grades of Stainless Steel material Like SS-304l, SS-316L, Aluminium etc. These scales can be customized in varied different units like Millimeters, meters, inches, and percentages.

Country of Origin : India

Application : Measuring Use

Color : Grey

Feature : Easy To Use, Four Times Stronger

Material : Metal

PANCHAL’s Industrial Oil Burners are Pressure jet, spill return type Burners with high efficiency in Standard and Non- Standard fuel combustion with minimum emissions.   These Burners uses Mechanical Modulation to control Air/Fuel mixture with robust design and extremely high built quality, delivering the highest combustion efficiency with an extensive turndown range

Feature : Rust Proof

Application : Fire Tube Boilers, Hot Air Generators, Thermic Fluid Heaters, Furnaces, Asphalt Plants Etc.

Model : PEO15 – PEO60

Capacity : 50 Kg/Hr -1800 Kg/Hr (0.48 Mkcal/Hr – 17.25 Mkcal/Hr)

Range : 0.55 Mw/Hr – 20 Mw/Hr

Automisation : Pressure Jet, Spill Return Type

Fuel Inlet Pressure : 22-25 Kg/Cm2

Fuel Return Pressure : 22- 3 Kg/Cm2

Combustion Air : Upto 350 Degree C

Burner Turndown Ratio : 1:3

Fuel Used : FO, LSHS, TYRE OIL, LDO, SKO, Etc

Country of Origin : India

Usage : Industrial

Power Source : Electric

Air Flow Rate : 500 CFM

Voltage : 220-240 V

Frequency : 50/60 Hz

Material : Metal

Phase : Single Phase

Color : Black

Voltage : 220 V

Condition : New

Automatic Grade : Semi Automatic

Driven Type : Electric

Finishing : Polished

Corrosion Resistance : Yes

Usage : Industrial

Speciality : Robust Construction, Easy To Use, High Efficiency, Reliable