Perks Engineering Express Highway, Thane, Maharashtra

Specially design base plate to load and unload pallet loads via hand pallet truck. In thrupallet design base plate, you do not require a ramp to accomplish the difficult & labour oriented exercise of manually pushing the pallet onto the turntable. NO CIVIL FOUNDATION OR PIT REQUIRED FOR INSTALLATION. The unique design of the Thru Pallet turntable enables the operator to easily insert the loaded pallet in place over the turn table by gliding the pallet truck forks into the provided grooves, thus making the operation faster, safer and unexacting in effort.

The tread for better & attractive packaging is continously demanded for, as it plays an important role with respect to shelf display of the product.   Previously all containers / bottles containing Talcom Powder, Deodrents, Lotions & all other cosmetic products, the containers either used to be screen printed which is not very attractive & prone to scratches or paper labeled in which case there is a possibility of the label getting peeled .   Therefore today most containers / bottles containing cosmetic products are PVC Label Shrink Sleeved.   In some cases where the empty bottles are required to first label sleeved, we have designed a special conveyor with mandrel attachments, to label sleeve the bottles inverted (upside down) thus ensuring that they remain stable.   In case of Pesticides, the bottles are full sleeved in a Flame Proof Tunnel as the product being alcohol based is inflameable. In this system the heaters are housed in flame proof junction boxes outside the shrink zone & most electrical components like motors, thermostats, switches etc are also flame proof.

Our range of semi automatic systems includes all the above mentioned systems (namely `L', Web and Partial `U' sealers) but operating in semi automatic mode for lower production output requirement.   Also available is a combination unit consisting of `L' cum Web Sealer with Tunnel in which you can shrink wrap a product thereby having provision to either cover the product from all sides or by leaving two small elliptical openings at the sides.   This is the most ideal & popular entry level shrink wrapping machine giving output ranging from 6-10 packs per minute.  

Pal Box Semi-automatic pallet stacker suitable for cartons / bags etc to be loaded bottom-up in stacked layers, with manual layer formation.

Machines to wrap paper rolls  / cloth reels / Tyre Cord etc completely from all sides 360’ Available for Jumbo Reels of Dimension : Width      : 250 to 1800 mm Diameter : 750 to 1500 mm Weight    : upto 2000 kgs

Weight : upto 2000 kgs

A complete range of turn-table type stretch wrapping machines to stabilize palletized loads. Suitable for pallet loads upto 2100 in height (Optional upto 2400) and weights upto 2 tons. The machine incorporates motorized power prestretching system (upto 300%) and automatic film tension control for optimum economy. It is AC driven and speed control is through VFD

It is a portable, self-propelled, battery powered unit, especially suited for wrapping unstable loads. No restrictions on maximum pallet size and weight Can be provided with motorized pre-stretching film carriage.

Automatic machine with Conventional Flat Turntable : A complete range of turn-table type stretch wrapping machines to stabilize palletized loads. Suitable for pallet loads upto 2100 in height (Optional upto 2400) and weights upto 2 tons. The machine incorporates motorized power prestretching system (upto 300%) and automatic film tension control for optimum economy. It is AC driven  and speed control is through VFD   PLC controlled and fully programable

For pallet loads which would be stored outdoors it is necessary that the entire pallet is made dust & moisture proof. Machines are custom built depending upon pallet dimension with respect to lenght, width, height & weight  

Also available Mini Reel Wrapper smaller size  rolls / laminates etc :  

Carton Stretch Wrapping Machines Standard machine suitable for wrapping cartons of size upto 600 x 500 x 500.Motorised Power Prestetching Option Special custom built machines also available for larger size cartons upto 1000 mm  

Motorised Film Roll Elevator & Turntable. Simple start / stop operation, electrically operated OPTION : Can be provided with Thru Pallet design base plate.

Fully Automatic Center Core wrapping Suitable for packing inside out all products with hollow centre. Ideal for wrapping CAR Tyres, Irrigation Pipes, Wire Cables, etc. Compatable for use with LLDE / LDPE / BOPP films. Film cutting & clamping operating automatic. Also available with Dual Roll feeding system for wrapping with two different types of material in tandem 

Compatable for use with all types of Polyolefin Films. Small & compact design for ease of operation. Operates on Single Phase. Available also with quick tear open system (optional). Ideal for packing Cosmetic products, Gifts, Food products & Stationary. Available in various sizes.  

Spiral Banding Machine Semi-automatic machine to wrap and bind long length products like aluminium profiles, carpet rolls, pipes, wooden planks etc. Manufactured to size specifications in terms of width x height Compatable for use with LLDE/LDPE/BOPP films Automatic Infeed arrangement with automatic film clamping & cutting feature Also available with Dual Roll feeding system for wrapping with two different types of material in tandem

These systems are available in a very wide range with respect to product and pack sizes. As all our machines are custom built to suit individual clients requirement, these machines can & have been manufactured to shrink wrap even very large size products like Jumbo Paper Reams (L - 46" x W - 30") and also Double Bed Mattresses.   However, most products like bottles, tins, cans, boxes, containers in small configuration of 3 x 2 = 6 Nos or 5 x 2 = 10 Nos with / without base tray (depending upon product) can also be Shrink Wrapped at speeds ranging between 12-17 packs per minute.   Machines are available with options of Sleeve Wrapping (i.e. two sides open) or with Partial `U' Sealing whereby the pack is completely enveloped from all six sides, the front & back are trim sealed and sides are partially sealed.   Also available are `L' sealers and Overlap sealers for products which are low profile in height and require to be all side closed.   All the salent features mentioned in point no 1 are also prevalent in this system.

The need to make products Tamper Evident & Pilfer Proof gave rise to the concept of Neck Band Sleeving. Conventionally this was being done by manually inserting preformed PVC sleeves onto the neck of the bottle & then passing the same through a shrink hood to achive shrinkage. However this required quite a number of persons to do the manual sleeve placement to match the line speeds. The automatic sleeve applicator automatically places the film sleeve over the neck of the bottle after which it is cut at the required length by a special guillotine cutting arrangement after which it is shrunk. Machines are available for speeds between 40-100 bottles per minute depending upon Bottle Stability & Dimensions.

Keeping in mind need of the Industry in India for machines with faster production output, more automation, etc., we at Perks Engineering have constantly endeavored to stay one step ahead in this regard.   In the machine shown here, The Product, be it bottles, tins, cans or cartons, shall be automatically collated at very high speeds through a sophisticated gating device, and then processed through the Wrapper / Sealer where the sealing shall be done by means of a constantly heated high speed Rotary Arm wrapper / sealer with or without the need for a support base tray. The Machine is capable of achieving speeds between 25-40 packs per minute (depending upon product as well as pack configuration required)   The indigenous development of this system has earned recognition of excellence by way of the prestigious PACMACHINE'2000 award from the Indian Institute of Packaging.   Optionally, if required, the system can also be offered with an Automatic Tray Loader, as required in case of larger and heavier transit packs with base tray for example Beer Cans (pack configuration : 6 x 4 = 24 Nos.) or 1 Kg Ketchup Bottles (pack configuration : 4 x 3 = 12 Nos.), etc.   Machines are also available for similar Automatic Operations but with lower speed capacity between 10 - 12 packs per minute. The Salient features of these systems are : Sealing by Constantly Heated Hot Knife. Positive Film Unwinding. Stainless Steel Tunnel Conveyors. Lower Power Consumption. Operation through PLC control.