Plough Shear Mixer Dealers in Wagle Estate, Thane

Tapasya's Plough Shear Mixer is designed for ordered heavy duty mixing of both Dry and Wet materials. The special design of shovels with broad ends and pointed tips facilitates good penetration and shuffling of the mass within. Penetration followed by agitation of the mass in quick succession of the specially designed blades results in homogeneity of powder mass both in dry and wet stages. Appropriate dough formation is reached in later process. Centrally mounted chopper will then operate to obtain wet granules of uniform size. Mixed homogeneous mass can be easily discharged from bottom of the mixing drum which is provided with a flush fit discharge port.   Features Batch size based on 70% of blender volume Cross Contamination is completely eliminated by mounting Bearings on lanterns out of mixing zone Removable bolt arrangement of Plough Shovels providing easy accessibility to all inside parts of the mixer Feeding through a charging port mounted on top of the mixer Inspection Doors with safety interlocks Reduced material handling due to bottom discharge facility of processed materials Choppers provision as an optional feature Fully welded plough shovels can also be provided Lance type injectors for liquid spraying   Benefits For You Homogenised blending for dry and wet material Capacity custom made to your requirements Specially designed to eliminate cross contamination & for easy discharge

It consists of a horizontal cylindrical container with multiple plough shaped shovels mounted on the main shaft. With 30% – 70 % filling of the container, the size, number and positioning, geometric shape and peripheral speed of the mixing elements are co-ordinated in such a way that they produce a whirling, three-dimensional product movement. The resultant turbulence in the mix, whereby the entire product is constantly involved in the mixing process, prevents the formation of dead-spots or low-movement zones in the mixing container and ensures fast and homogenous mixing. The mixing elements are specially designed to lift the material from the inside wall of the container without squashing the particles against the wall. In addition, separately driven high-speed choppers can be installed to disperse agglomerations and control granulation during the mixing process in co-ordination with the mixing elements. Chopper Action (Optional) Single or multiple choppers are located in the lower part of the mixing container in such a way that the chopper assembly is inserted into the wall of the container at points in between the flights of two adjacent mixing shovels. The shovels operate beneath the rotating choppers. Together with the mixing shovels, the high-speed choppers remove lumps in the raw material, chop pasty additives and prevent formation of agglomerates on liquid addition. The choppers can be switched on and off, independent of the main drive shaft. Thus, the influence of the chopper action on the product mix can be controlled. Standard Features Available in working capacity of 5 liters – 5000 liters. Available in all grades of stainless steel, carbon steel and special alloy steels. Feeding nozzle at the top. Centrally located flush bottom discharge valve. Designed for atmospheric operation. Stuffing boxes with easily disassembled housings. PTFE gland packing provided. Stainless steel surfaces are polished to desired standards. All exterior non-stainless steel surfaces are painted with enamel paint. Squirrel Cage, Three Phase Induction Motor suitable for 415 Volts, 50 Hz. Single Speed Drive, for mixer and chopper. Mixer is mounted on supports with adequate discharge clearance. Customised Features Chopper Assemblies. Jacket for heating, cooling. Wear resistant liner plates for abrasive products. Split design stuffing boxes, Air-purging stuffing boxes, Mechanical Seals. Good Manufacturing Practice (GMP) models. Explosion-proof motors, Variable Speed Drives along with Electrical Control Panel. Inspection, Cleaning windows on the container. Spraying system for liquid injection. CE Applications Processing bulk materials (powdery, granular, fibrous). Addition of liquids to dry solid materials (moistening + granulating). Processing pumpable materials.

Offering Plow Mixer. Operate on the principle of a mechanically generated fluid bed with three dimensional movement of the product. Cylindrical drum containing plow shaped mixing elements mounted on a horizontal shaft May be fitted with high speed chopper units for applications which require break down of lumps or when the mixer is to be used for wet granulation Tulip shaped choppers and the X-mass tree chopper Working volume ranges from 30 percent to 70 percent of the total drum volume. Plow tip speed of more than 200 metres per minute to effect fluidizing action Mix ratios of as high as 1:20,000 Mixing time is 5 minutes with 95 to 98 percent homogeneity. Capable of handling viscosities of up to 600,000 centipoises. Specific power for the mixer drive generally ranges from 30 to 40 kWm3

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