Ribbon Blender
300,000 - 1,000,000 Per Units
1 Units (MOQ)
Ribbon Blender
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ribbon blender is basically manufactured for uniform, homogeneous, and quick mixing of powders and semi-wet materials of different densities. Helical ribbon agitator design is the real key for the success of this blender. how the ribbon blender works a ribbon blender consists of a horizontal trough with a central shaft and a helical ribbon agitator. Mixing results from the turbulence induced by counteracting ribbons. There are two sets of counter acting ribbons - outer ribbon, inner ribbon. Both ribbons mounted on the same shaft. Ribbons has close trough clearance which provides a region of high shear force near the wall thereby achieving both bulk blending and dispersive mixing. ribbons are design to obtain complete and thorough mixing. It is designed in such a way that along with vertical movement, material to be mixed will have to and fro motion. Diametric size of the ribbon keeps some proportion with the volume of the vessel so that the power required to drive the machine will be less. The ribbon causes all the material to circulate using only 5% of the power needed by the turbine. when the economy of the mixing equipments are taken into consideration the ribbon blender is the best suited machine for better result in the field of chemical, pharmaceutical and allied industries. the machine is manufactured in the combination of mild steel and stainless steel. The product to machine contact parts will be in stainless steel and remaining is in mild steel to reduce the total cost of the machine. Cgmp models are also available. special features of vats & vessels ribbon blender ribbon cross-section and pitch, close clearances between outer ribbon and shell, and number of spirals on the ribbon are the few features which can be varied to accommodate materials ranging from low-density finely divided materials to fibrous and sticky materials. the ribbon blender is adaptable to batch or continuous mixing. heating or cooling jacket as per process requirements. choppers - choppers can be provided as a delumper or as a fine grinder. hinged cover, dependable discharge outlet.- manual lever or hand wheel operated slide gate valve, swing-type flush mounting plug valve discharge - hand wheel operated slide gate valve, gates, drop bottom, seals and finishes the paddle design is optional and normal applied where friable materials are being blended and when batches as small as 15% of the total capacity are going to be mixed in one blender. optional scale hoppers are available constructed of ss 316, ss 304 and carbon steel. capacity - 25 ltr. To 7,500 ltr. fast, easy cleaning - the entire ribbon assembly is removable as a unit. shaft seal - three rows of packing, of type compatible with product and application, housed in a standard gland follower stuffing box, assist in keeping dirt out and product in. Purged and lubricated seals as well as the mechanical seals are also available. simplified drives - typically units of sizes to 100 cu. Ft (2.8 cu. M) and 15 h.p. Drive are driven by a torque arm reducer with "v" belts and an integrally mounted motor. different applications of ribbon blender abrasives and adhesives agricultural chemicals animal feed chocolate products cleaning compounds cosmetics detergents and soaps dyestuffs & pigments explosives fertilizers and pesticides food minerals pharmaceuticals resins sand & cement pre-mixes spices and sugars
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Ribbon Blender
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A team of skilled labour and engineers work tirelessly in designing and manufacturing Ribbon blenders that can work in both continuous as well as batch modes. The batch type blenders that are manufactured at our unit can have up to 50m3 capacities. This versatile machine can not only blend ingredients, but also perform other functions like heating, cooling, and coating, making it a popular choice in many pharma and food industries. We are a leading manufacturer and supplier of Ribbon blender based in Thane, Maharashtra, and we welcome orders from our clients Salient Features Available in two shapes - U & W. U-for Low to Medium volume Capacity (single shaft). W-for Large to Mega volume Capacity (double shaft). All contact parts in stainless steel 316. Bearing mounted on lanterns out of mixing zone to avoid Cross contamination. Reduced Material handling due to side discharge facility of processed materials. Meets all cGMP/cGEP standards. Air purge on the side entry seals for better cross contamination control. Continuous Ribbon design for complete discharge of the finished product. Belt driven power transmission for Quieter environment and less maintenance. Paddle style agitator instead of Ribbon for Blending fragile materials. Capacity available 125 L to 8400 L. (Larger volumes upto 20,000 L can be provided). Optional Features : Orientation of discharge is in side or centre. AC Frequency Drive with Variable speed, Jacketing for heating & Cooling, Vacuumized operation. PLC controls with HMI Touch Screen. Flame Proof Electrical. Safety Features : Total drive transmission system enclosed Limit switch installed in the top lid ensure lid is closed Overload relay Protection and Emergency stop button Applications of Ribbon Blenders : Ribbon blenders can be designed to operate in both batch and continuous modes. Batch type blenders can be built up to capacities of 50 m3. The ribbon blender’s versatility for blending solids combined with it ability to perform heating, cooling, coating, and other processes make it a very popular blender. The following are the applications of the Ribbon Blender : Blending large volumes of dry solids. Dry powder to wet phase mixing. Mixing of bulk drugs, chemicals, and cosmetic powders. Dry Blending of capsule formulations. Lubrication of dry granules in large quantity. Heating, cooling, and drying of materials. Coating solid particles with small amounts of liquids to produce formulations. Materials commonly blended in the ribbon blender are as follows : Abrasives Engineered plastic resins Pesticides and herbicides Animal feeds Epoxy resins Pet foods Bakery premixes Eye shadow Pharmaceuticals Bird seeds Face powders Pigments Cake mixes Fertilizers Plastic powders Carbon black Fire retardants Polyethylene Chemicals Gypsum PVC compounding Cleaning compounds Instant breakfast cereals Spice blends Dietary supplements Instant drink blends Talcum powders Dried food products Laundry detergents
Ribbon Mixer
100,000 - 2,500,000 Per Piece
1 Pieces (MOQ)
Ribbon Blender
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Enlisted with the prominent names, we have a well-maintained set in Vasai-Virar(India) and cater to different markets. Our product is obtainable in risk-free and industrial grade packing material that make sure the goods are protected from damage and are delivered to buyers in unharmed conditions.
Ribbon Blender
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