SAMCON INDUSTRIAL CONTROLS PVT. LTD. Shahapur, Thane, Maharashtra

MCC/PCC/ DB Specification : CONSTRUCTIONAL FEATURES : The Design of the PCC/MCC panel is robust and rigidly constructed to suit a wide range of industries and buildings. The supporting structures which form the framework are made up from 2.0 mm thickness steel sections, fully pressed and punched by CNC machines.The door covers, partitions and panel parts are fabricated with CNC machines for high precision and accuracy. Base degree of protection is IP42. Higher degree of protection like IP54 or more can be manufactured on request. Samcon switchboards can be supplied both with top and or bottom entry.FINISHES : Samcon pays great attention to the standard of workmanship and finishes. To ensure high quality finishing, all metal parts undergo thorough chemical treatment for anti-rust and epoxy powder adhesion. As standard, epoxy powder coating of 70 micron is applied evenly on all metal surface and oven baked at an average temperature of 150°C.BUSBARS :Non-insulated or insulated high conductivity copper/Aluminum busbars with neutral are housed at the top section of the cubicle. The main busbars are mounted and supported on SMC busbar supports. The busbar chamber is housed in a separate compartment on top of the cubicle with facilities for segregation. Maximum temperature rise is less than 70°C on an ambient of 40°C.INTERNAL SEPARATIONS OF ASSEMBLIES (FORM 1, 2, 3 AND 4) :Samcon switchboard can be provided with partitions for protected spaces according to Form 1 to Form 4. The form of separation according to the latest IEC60439-1:1999 offers an internal protection of minimum IP2X or more.WIRING :The entire wiring is done with high grade bright copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is carried with minimum 1.5 sqmm Gray wire & CT wiring is done with 2.5 sqmm Gray wires. DC wiring is done with 2.5 / 1.5 sqmm white wire. All doors are earthed with the help of 1.5 sqmm yellow green wire.. Electronic Card signal wiring is done with 1 sqmm Shielded wire.Cable Chamber : Cable Chamber of adequate size is provided on the side of Each Vertical with sufficient no of Cable Tie bars. Each Terminal block is provided with the identification markers & feeder designation sticker. Control & Power TB’s are separated from each other. Each Cable Chamber is provided with panel illumination CFL lamp with door switch & heater & Thermostats are provided optionally.Component Identification : All the base plates are neatly mounted with necessary electrical components to ease the wire routings & wherever necessary PVC Trufs are provided. The component Identification stickers are provided both on the components & base plates. Drawings :Following Drawings are provided to the customer before starting the manufacturing of PCC/MCC of the panel a) General Arrangementb) Single Line Diagramc) Bill Of Materiald) General Notes e) Control Circuits After manufacture & testing of panel as built diagram are provided.

Complete motor management system • Multifunctional electronic motor protection: Overload, Earth Fault, Thermistor, Single phasing, Phase unbalance, Stall protection etc. • Flexible software for motor control: Built-in software logic like DOL, Star-Delta, Reversing Starter, eliminates complete control wiring. • Detailed operating, service and diagnostics data: Provides details of motor load, fault messages, motor stop/start times, overload trips etc. • Parameterization done via RS- 485 port through PC/PG & Direct Communication via PROFIBUS DP. Benefits to customer • Reduced plant breakdowns & increased productivity • Predictive Maintenance & Increased UPTIME • Cost Savings • Easy diagnostics • Faster commissioning / plant start-up

  IP 55 Tested construction of Drawout panels provides trouble free operations in any season. Construction: Incomer ACB is assembled in Single Tier. However upto 1600A Outgoing ACBS can be assembled in Two Tier arrangement. Similarly 630A MCCB/FSU is Accommodated in 3 Compartments Per Bay, 250/ 400A Feeders in 4 Compartments / Bay. In Two Tier ACB Feeder, The outgoing ACB links are made of different in length for easy Cable Termination, depending on cable incoming. For bottom ACB vertical dropper is taken for ACB Bus Bar incoming connection.     Salient features:   • Spacious arrangement is made for cable Termination ensuring Comfortable Operation & Easy Maintenance. • Metallic / fransparent barriers are provided, within the Cubicle for Prevention of Human Contact with live parts accidentally. • Panels are very sleek and are excellent in finish. • Bolted modular construction facilitates Modification, Retrofitting, Extensibility in minimum possible time. • Use of quarter turnkey flush type steel door locks for convenient operation. • High Tensile Bolts & Washers for Bus Bar connection. • Every bay is provided space heater, thermostats & backup protection for anti condensation (as an option). • Cubicles having controls are equipped with lamp socket. • Two nos. of power socket including MCB/fuses are provided to avoid undesired unsafe wire­tapping from bus bar (as an option). • Provision of Ammeter in cable chamber to measure heater current (optional).   Application :   Innovative accessories, perfect workmanship, highest standard switch gear & other components results into a superior aesthetic looked, maintenance easy, trouble free motor control centers. They find application in following industries

  Available in Two designs. With Contactor base circuit & with Thyristor switches. Air ventilation for Capacitor banks, Auto Manual facility. Designed to control smallest capacitor upto 5 kvar

  Fuse less Type Two co-ordinated starters for supply Air Fans , Fuse protected 24 V supply for 3 way Mixing Valves , Supply for Fire Dampers & Interlocks for fire systems , BMS compatible through potential free contacts , Facility for remote operations.