Marathon Heater India Private Limited Transport Nagar, Udaipur, Rajasthan

Known for its versatility, ruggedness and dependability, tubular heaters can virtually be factory-configured to suit a variety of industrial heating applications. Tubular elements are frequently regarded as the foundation of all heating elements. The basic design consists of a resistance wirecoil precisely centered in a metal sheath. This wirecoil is surrounded by magnesium oxide to provide efficient heat transfer from coil to heating medium. Diameters are varied to give customized design and adjustable watt densities for best performance and long life. Bending radius is carefully chosen so as to give optimum performance. Tubular heating elements perform heat transfer by all three modes (conduction, convection and radiation). They are available in both single ended and double ended designs. The single-ended tubular design has both terminals at one end. The opposite end is sealed. Flexible lead wires are 12 in. (305 mm) crimp connected to the terminal pin and have silicone-impregnated fiberglass over-sleeves. Maximum watt density is up to 45 Wsquare inch while the maximum operating temperature is 1200 degree F, so INCOLOY and stainless steel sheaths can be used. The double-ended design has rounds cross sectional geometry, is highly adaptable for bending—especially when bending is performed in the field. Double-ended tubular elements offer several assemblage of resistor coils and thermocouples inside one sheath. They have the ability to sense the heater’s internal temperature accurately every time, or offer three-phase capability in one element. Maximum watt density is up to 120 Wsquare inch while the maximum operating temperature is 1800 degree F, so INCOLOY and stainless steel sheaths can be used.

Famously known as “flexible heaters”, silicone rubber heaters are composed of fiberglass reinforced silicone rubbers that are rugged, moisture and chemical resistant, flame retardant, have high dielectric strength and are non toxic. Wire or etched foil heating circuits are positioned between two “wafers” of silicone which provides flexibility and strength. Design versatility permits zones of higher or lower heat concentration as needed. They are capable of flexing and will conform to contoured surfaces. They can also be pre-formed to complex shapes and can withstand mechanical shock and vibration. Designed to meet the requirements of various low and medium temperature applications, they improve heat transfer; speed warm ups, and decrease wattage requirements. The silicone fiberglass-reinforced silicone rubber gives the heater dimensional stability without sacrificing flexibility. Thermostats or rtd can be mounted for temperature control. Teflon lead wires can exit any location to make suitable connections. different mounting methods such as pressure sensitive adhesive, field applied adhesive, velcro etc. Are available according to the requirement.

Length : 1 to 120 inches

Thickness : 0.056" standard, other thicknesses available

Mica band heaters offer efficient and economical heating solutions to pipes and tubes that require external indirect heating. These heaters are used to heat-up the external surface of drums or pipes for a gradual heat transfer. A mica core surrounds the precisely wound heating element, producing a thin, efficient heater. The mica core is enclosed in a continuous corrosion resistant sheath and formed. All full mica band heaters are designed with closed ends to protect against contamination. The maximum sheath temperature is 800°F and is used mainly in plastic industry. Terminal boxes can be provided that protect terminations and also have the option of temperature controllers to help regulate applied heat. Mica is used as it provides exceptional insulation, dielectric strength and heat transfer capability for long heater life. Insulation is required to direct the heat to the application, avoid heat loss and slow heat-up time. In order to maintain a balance between the insulating characteristics of mica and the ease of heat transfer from the heating core, the thickness of each mica layer is cautiously selected. Various terminations are available with mica band heaters keeping in mind the diameter, width, voltage, operating temperature and cost. Several types of dimension, wattage, voltages and material are available to suit different applications.

Voltage : 120 & 240V

Finned Strip Heaters are used for both forced and natural convection air heating. It is designed using a helically wound resistance coil placed on a ceramic insulator. Remaining voids are filled with high purity magnesium oxide to increase thermal conductivity and dielectric strength. Continuous spiral fins are permanently furnace brazed to the sheath. Stainless steel rectangular tubing is used to house the heater assembly. It can be easily regulated by using a heating control panel or a thermostat as temperatures can reach as high as 500 degrees F. Lower sheath temperature and element life are all maximized by this finned construction as the fins improve heat transfer in free or forced air heating applications. They can be molded into rectangular, spiral, round or any shape as demanded. Finned Strip Heater is a flexible and reasonable heating source used across a wide range of applications such as surface heating (platens, dies, molds, tanks, piping); process air heating (drying cabinets, ovens, baking ovens, vacuum dehydrating ovens, moisture protection for motors); dropping resistors for line applications in railroads and load banks; winterizing (hoppers, conveyors, ducts, car heating, thawing); original equipment (air conditioning, laboratory equipment, food packaging, ovens, presses, drying equipment).

Duct heaters are heat transferring devices which are an assembly of heating elements mounted in a frame or duct. Preferably used for non-pressurized air-heating systems, there are three types of duct heaters available: open coil, tubular or finned tubular heating elements that are either flanged or inserted in the duct. The individual elements are removable through the housing of the assembly, which eliminates the need to pull the complete heater from the ductwork. This reduces downtime costs because the heating elements can be replaced individually. Being the most easily adaptable heating solution, they are easily installed in applications requiring a wide range of temperature versus air flow combinations and offer greater reliability, energy efficiency, quicker response time and reduced infiltration from the air steam. Duct heaters can be equipped with a temperature control system and wired in various power configurations

Watt Density : Up to 40 W/in2

Cartridge heater often considered as component heater has a heating coil wound on a ceramic core and are cylindrical-shaped, heavy-duty Joule heating element. Electricity flows through coil when a two or three-phase voltage is applied. The electricity heats the coil and, subsequently, the cartridge sheath. The watt density (in Wattinch2) depends on the number of spirals or turns per inch. The sheath comes in contact with the surface being heated. Insulation in the cartridge heater ensures that the heating wire never comes in contact with the sheath and protects the sheath from melting in case of any mishap. The leads that come out of the heater terminal have metal conduit, or silicon sleeves to protect from high temperature. Lead wires are often fiberglass or silicon rubber. These heaters provide a suitable, reliable and competent method of applying concentrated heat to solid metal components to high temperatures, particularly where compact, insert type heating is desirable. Swaged construction provides minimal air gaps, which lead to high efficiency and improved heat transfer. Distinguished for long trouble free service, cartridge heaters have precise dimensions and tolerances. Heating elements are kept close to the material being heated for maximum heat transfer, minimum core temperature, and faster heating. Use of stainless steel sheaths provides non oxiding surfaces. The surface watts density and operating temperature of a cartridge is dependent on hole clearance. The larger the hole clearance the lower the recommended watt density. For temperature sensing, a thermocouple should be positioned in the heater but its life is reduced by slow "onoff" cycling of power controllers. So PID auto tuning controllers with solid state relay or thyristor output are suggested

A blower assembly is used to distribute air in various kinds of equipment. It is commonly seen in cars, furnaces, and home appliances. During forging or furnace operation, air is the utility that should be available at all time in order to ensure a smooth and standardized operation. Supplying air manually will reduce productivity and more man hour to accomplish a given task. Thus, an electric blower was designed in this regard with an efficient electric motor as the driver. The suction conditions and other application data are appropriately used to calculate the design parameters such as: suction specific speed, the power input to the blower, the inlet and outlet velocity, the twisting moment of the impeller shaft etc. Beyond the basic parts of a blower assembly, there are several ways the equipment can be varied. Depending on its use, the wheel can be extremely long or wide. There can also be a wide variance in the way the assembly is secured. This includes different sizes of casings, which can range from small, circular models which are not much bigger than the blower wheel to larger rectangular structures. Depending on the use, the blower assembly can also be made to be affixed to equipment in several different ways. Primary considerations include the amount of space available to secure the assembly and how much support the equipment needs, which typically depends on the size and power of a particular component. The configuration of a blower assembly depends upon the size and needs of the item being cooled. For small to mid-sized equipment a single assembly will typically suffice. Larger machines may have dual blower assemblies. Housing for the blower assembly will also vary, depending on the amount of space available. While housings can be made snug and still function adequately, these sizes are not ideal. For optimum performance, it will be made with extra space so the parts have room to function efficiently.