Wet concrete recycling Plant Equipment
YCRP40 Series Wet concrete recycling Plant Equipment South YCRP40 mobile zero-emission Wet concrete recycling plant is the best solution to recycle remaining in concrete mixing station and the remaining concrete from concrete plant and mixer after washed. It can separate sand, soil and grave permanently and utilize the waste water to produce, realizing zero-emission of waste water and waste material. It is a common problem in traditional commercial concrete business that grout is flowing everywhere and waste concrete accumulate. According to statistics, when producing 1 million m3 concrete, the waste amount is equal to 2500m3 concrete and the water wasted made by cleaning equipment reaches 50t. The waste water in the mixing station contains strong caustic materials such as cement hydration product and residual admixture and its PH value is over 13. It will do great damage to surrounding water and soil. It has been standard equipment for a commercial concrete business to have a recycling system. YCRP40 wet concrete recycling plant equipment developed by South has 5 characteristics as follows. The customers will feel the high-efficiency and convenience of wet-mixing recovery, with energy-saving and environmental protection. Features: 01 Safe and Convenient: Slope free design gets the mixer plants washed without climbing and the loader material shoveling without going to the pit.Arch-groove (product with pattern) has the height of 1.2m. The driver can put the discharge bucket onto the groove without getting off the vehicle.The groove is equipped with light and electric sensor, which can sense the position of the plant. The equipment automatically enters "Washing Process". The reclaimer as well as sand and gravel vibration separator starts to work automatically. 02 Superior Separation Capacities: A big volume reclaimer with 5 national patterns with the separation capacity of 40m³/h is currently the most powerful reclaimer in china. The high speed hydro-cyclone separation system separates graves and water with a ratio of 95%. The vibration separation pattern technology owned by South is equipped with the principle of "cell division", destroying and picking up the waste materials step by step. Hydro-cyclone separation pump is professional with paddle wheel, which can turn the silt into rapid flow. The sand is separated and conveyed to the reclaimer again. 03 Reasonable Equipment Layout: The draining system is in line with the field layout. All the wasted water and rain in the mixing station can be recycled.The mixing plant that has stricter requirements for the water can extract the slurry to the separation equipment to go through the process of pressure filtration. The recycled water can be applied to the production of the mixing station, achieving the goal of environmental protection and energy-saving. 04 Overall Machine with Design Optimization, Efficiency and Durability: Human-machine convenience is taken into consideration on the new wet concrete recycling equipment. The lightening sectional cover is used on the reclaimer, they can be disassembled by a person. The position of the bearing is above the liquid surface and equipped with muti-layer seal technology without any leakage. The blade of the reclaimer is made up of standard wear resistance steel plates, which is high-efficient and durable. The blade is locked to the main axle by bolt, which is convenient to replace. 05 Highly-Intelligent Control: YCRP wet concrete recycling equipment is equipped with voiced light and electric pre-caution protection system and interface-control is standard. The operation condition of the equipment can be monitored in real-time.The super-sonic slurry concentration monitoring system is only owned by South, which can collect data on the sewage concentration in the mixer and upload it to the control system. The system will warn automatically when the concentration is over the standard to ensure the quality of the concrete. (Option) 06 Energy-Saving and Green: YCRP40 accurately controls the operation time of every unit, saving energy for you.Hydro-cyclone separation Energy-saving technology----mixer operating time is reduced by 40%.Arch groove energy-saving technology----notching slot operating time is reduced by 90%.Sand and gravel separation energy-saving technology---- reclaimer operating time is reduced by 60%.Intelligent energy-saving control system - all motors are controlled automatically by PLC and is equipped with the automatically timing stop function in case of the power loss due to the artificial wrong operation.YCRP40MX container type wet concrete recycling equipment is feasible for users who need to move from site to site for constructions. The sewage treatment pond uses containerized design, with the advantages of convenient to transport and easy to move, able to avoiding a large amount of infrastructure cost due to foundation construction.
...morewaste recycling equipment
Advocating energy conservation, pollution emissions reduction, volume reduction and resource recycling, and building a green construction recycling park to accomplish its core concept, South recycles construction wastes and comprehensively disposes resources. The high-quality aggregate recycled by South can be used for concrete, dry mortar, wall materials, and various bricks, blocks and other construction materials. At the same time, plastic pipes, cables, and iron metals are recycled and reused. Wood is processed into renewable wood, while the light-weight fuel materials are reproduced into derivative fuels to turn construction wastes into treasure at a low processing cost, obtain high returns, and achieve the sustainable development in the construction industry, thereby creating great economic values and social benefits. Construction waste recycling and processing equipment developed by South integrates raw materials pre-processing, magnetic separation, sediment detachment and screening, manual sorting, light-weight material separation, and finished product stock bin discharging as a whole. The raw materials mainly refer to construction wastes, and the main finished products are recycled powders, recycled fine aggregates, and recycled coarse aggregates etc.. Using recycled aggregates to produce recycled concrete, mortar, and water stabilization crushed stone can effectively and reasonably reproduce construction wastes into a variety of construction materials. According to the different configurations of the equipment, the construction waste utilization rate can reach 90%-100%, thereby recycling the wastes and obtaining multiple benefits from cost reduction and profits increasing.
...moreWARM MIX FOAMED ASPHALT TECHNOLOGY
Warm Mix Foamed Asphalt Technology The warm mix asphalt technology refers to the asphalt mixture technology which is used to carry out asphalt mixing and operation at a low temperature through certain technical measures and maintain its performance not less than hot asphalt mixture at the same time. The mixing temperature is between hot asphalt mixture (150℃-180℃) and cold (room temperature) asphalt mixture, while the performance reaches (or close to) hot asphalt mixture. This technology is applicable to all grades of highway asphalt pavement and building layer, and its wide appliaion value shows in the areas with high air quality requirements (such as tunnels). In addition, this technology is to make asphalt foamed, expand the volume and significantly decrease the viscosity by adding water, which finishes coating with the aggregate at a low temperature, thereby performing the mixing and operation at a low temperature to reduce pollution emissions. After evaporation of water, asphalt recovers to its original physical properties, with the added water content being about 2% of the asphalt mass.
...moreUS VERTICAL SHAFT IMPACT CRUSHER
The three-hole impact enclosed rotor is adopted to realize the crushing and forming of the materials entering the crusher through the principle of stone-hit-stone and self crushing. Meanwhile, crushing and forming of big particle can also be realized.
...moreTRACKED MOBILE SCREENING STATION
Tracked Mobile Screening Station Track mobile screening station can be used in quarries, mines, construction demolition debris handling, surface soil treatment, material recycling, sand sieving, coal mines and aggregate sieving and so on. South 694+E is an industry leading track mobile screening equipment. It has the characteristics of high productivity, quick installation, and easy maintenance, etc.694+E still chooses the world famous brand water-cooled engine according with Tier3 (discharge standard). In addition, it is equipped with 2 sets of 30kW motor drive system. After connecting the external power, it provides the equipment with operating power. South 694+is an industry leading track mobile inclined sieving equipment. It has a first-class producing level, the shortest installation time and the most convenient operation. South 683’s performance and productivity are famous in the world. It has functions of pre-screening and stacking. South 984 track mobile horizontal sieving equipment has three-layer horizontal screen mesh. It is easy to install, strong power, and is the ideal choice of quarry, mining and recycling other large-scale material processing industries.
...moreTRACKED MOBILE CONE CRUSHING STATION
Tracked Mobile Cone Crushing Station South tracked mobile cone crushing plant has six models. Oil-electricity dual-use tracked mobile cone crushing station is a new product of South. Its power driven crushing operations can save energy costs, and reduce the maintenance cost of the hydraulic system. C-1550 has 1300 cone crushing machine, with optional South patent mono-layer pre- screening module, 2.45mx 1.52m screen. It is used for screening out the fine material before the material enters into the crushing host .C-1540RS a mobile crushing and screening equipment which is used for crushing and screening .C-1540RS increases feedback system and double-layer grading screen on the basis of C-1540. When there is no need recycling or grading materials, we can quickly remove the grading sieve from the device, without any lifting equipment. It is proved that C-1540 tracked mobile cone crushing plant has excellent performance in aggregate production and the application of the surface soil of the mine as it has good productivity and high efficiency.
...moreTower-type Asphalt Batching Plant
Tower-type Asphalt Batching Plant The tower-type asphalt batching plant developed by South provides a thermal efficiency of 90% and an energy reduction of 15%. The equipment uses the unique online intelligent detection. The burner independently developed by South uses the double frequency conversion, various types of oil, and the original wear-resistant parts imported from Sweden which rank first in the world to provide safe, real-time and fast services. 01 Drying System: 1. The system uses four world-renowned shaft-mounted motor reducers to easily and freely drive dry drums.2. The optimized lifting blades provide more uniform heating and high heat utilization ratio.3. The external roller of thermal insulation materials and coat of stainless steel effectively prevent avoid heat loss.4. The drive drums and imported bearings undergoing careful calculation and heat treatment act long service life and reliable operation.5. The patented new drying drums reduce energy consumption by 20% compared with the original ones. 02 Oil/Gas Burner: NZGOB burners are the new-generation axial flow oil/gas burners that play a leading role in South's burners and are developed jointly by China and Europe. These burners use the special burner simulation analysis conducted by the European organization for thermal energy technology research, integrates the advanced European technologies, and takes advantages of the best burner model patent with the principle of low emissions for environmental protection and calorific value as the core. These burners with excellent and stable quality are highly praised by customers around the world and therefore they can be used as the ideal accessory products for asphalt mixing equipment. 03 Dust Collection System: 1. The two- stage dust collection meets European emission standards.2. Rotary reverse blowing is used for energy conservation and high efficiency.3. The key fittings are reliable and durable.4. Safe protection and intelligent detection are provided. 04 Vibrating Screen: 1. The durable vibrating screen with high strength provides excellent screening performance.2. The mesh is easy to maintain and replace for time saving.3. The vibrating screen frequency matching well with the amplitude provides a graduation precision greater than 95% under various severe operating conditions to achieve high temperature resistance and high output, thereby maintaining excellent screening performance at any time.4. Good amplitude and frequency design ensures the best screening effect. 4-1) The screen uses the self-synchronous drive technology for energy conservation and environmental protection without maintenance. 4-2) The screen uses the enhanced drive axle design to eliminate screen damage for durable purposes. 4-3) The screen uses a high-quality imported vibrating motors. 05 Metering System : 1. The system uses the weighting mechanism with strong adaptive capability.2. The system uses the unique combined two-door coarse and fine scale patent for accurate metering.3. The axial flow asphalt scale uses the unique secondary tracking and metering patent to provide a stable and reliable asphalt-aggregate ratio. 06 Mixing System: 1. The system uses the simulated and optimized material mixing speed technology.2. The system ensures that materials in each mixer are homogeneously mixed to increase the mixing efficiency by 25% while reducing energy consumption by 20%.3. The system uses the original wear-resistant parts imported from Sweden which rank first in the world.High-efficiency twin shaft asphalt mixerMotor: uses the high-performance motor technology from Germany SIEMENS/SEW/ABB mixer to ensure long-time continuous and reliable operation.Reducer: uses the drive technology for of Italy BONFIGLIOLI reducer to continuously transfer power. 07 Intelligent Control System: The remote service platform developed by South based on the automation, industrial control, drive and industrial information technologies as well as service experience in the software provides customers with a full solution,from manufcature, management and future services
...moreTower Dry-Mix Mortar Mixing Plant
Tower Dry-Mix Mortar Mixing Plant The tower dry-mix mortar plant equipment developed by South was arranged top-and-down in line with production process. The energy consumption is relatively low and it takes a small floor space. Small cross-contamination of raw materials is generated; the large-size appearance applies to the production of ordinary and special mortar. The dry mix mortar mixing plant control system developed by South, which uses the FB series mortar mixing plant for double-machine synchronous control, consists of two computers, high-performance microcomputer controllers, man-machine interfaces, high-speed and high-precision weighing units and international famous low-voltage electrical components.
...moreTire Mobile Crushing Station
Tire Mobile Crushing Station The main type of tire mobile jaw crushing station developed by South are mobile jaw crushing station and mobile cone crushing station, combined with the solid and reliable jaw crusher host and high-duty vibration grate feeder , which are portable and high-productive primary crushing stations. CSW1175J and CSW1060J can be applied to a wide range such as tough rocks, sand, gravel, mine and regenerated concrete (etc. almost all kinds of material) and its design is contribute to raise your profit. South CSW1300C and CSW1000C tire mobile cone crushing stations are new-type mobile cone crushing stations, which are specially suitable to dealing with high abrasion material. And CSW1300C is a bigger mobile cone crushing station with higher production.
...moreSTANDING-TYPE DRY-MIX MIXING EQUIPMENT
Standing-type Dry-mix Mixing Equipment Standing-type dry-mix mixing equipment developed by South is arranged around the building with simple structure and it is proper to produce rare ordinary mortar. The type of the mortar is in bulk and the structure of which is similar to commercial mixing station. And the investment scale is at middle level.
...moreStabilized Soil Mixing Plant Equipment
Stabilized Soil Mixing Plant Equipment Stabilized soil mixing Plant equipment developed by South uses professional micro-control system. In performance, it has features such as high material adaptability, grading variety and high reliability. Structurally, it is designed with the concept of compact structure with reasonable layout, largely downsize the floor space. And in operation, it has advantages such as easy to operate, install, adjust and maintain. From the aspects of spare parts, the most proper part with highest-cost performance are picked, saving cost and creating more economic profit. South stabilized soil mixing plant can be applied to sub-base construction of highway, airport and railway in any level.
...moreSkip-type batching plant
The HZSD skip-type batching plant from South is widely applied in medium-scale construction, road, bridge project and pre-cast concrete factory. It’s characterized by simple design, quick installation and compact structure, which makes it a one of most popular and ideal choices for construction subcontractor. Features: 01 Brief introduction: The HZSD skip-type batching plant from South is widely applied in medium-scale construction, road, bridge project and pre-cast concrete factory. It’s characterized by simple design, quick installation and compact structure, which makes it a one of most popular and ideal choices for construction subcontractor. 02 Brief introduction: 1) Little land consumption; 2) Quick installation, taking just 2-4 days to complete installation of the whole equipment; 3) Implemented with hoist to move material upward, special design of hopper and rails, ensuring efficient storage and discharge of aggregate; 4) Main body of the equipment is placed on a steel framework, which makes it convenient to put it in trailer for transport. Moreover the steel framework could serve as part of fundament, reducing construction of foundation; 5) Mixing platform, dosage platform and lifting platform enjoys as much space as that of stationary plant, ensuring convenient operation. Commissioning and maintenance space; There would be enough work space even when the plant is fitted with external covering.
...moreSide-type Asphalt Mixing Plant
Side-type Asphalt Mixing Plant With the unique online intelligent detection at a thermal efficiency of 90% and an energy reduction of 15%, the burner independently developed by South uses the double frequency conversion, various types of oil, and the original wear-resistant parts imported from Sweden which rank first in the world to provide safe, real-time and fast services.
...moreSELF-COMPACTING CONCRETE MOBILE MIXING STATION
Self-Compacting Concrete Mobile Mixing Station Self-compacting Concrete Mobile Mixing Station developed by South and CARS can be applied to CRTSIII, which is developed specially for China high-speed railway technology. High-compact, flexible and newly-developed mixing host can meet the requirement of new concrete proportion and non-traditional aggregate mixing. The design is humanized and the system of it is intelligent, which will do help for the development of china high-way. The cement used in high-speed railway construction requires fluidity and is flat without pressuring, which requires the mixer of the cement producer is accurate in calculation and measurement as well as measure the water content and temperature according to the weather. YHCN50 self-compacting concrete mobile mixing station developed by South can totally meet these requirements.
...moreSand Washer
South has developed an intelligent sand washer independently by introducing the most advanced washing technology. The hydrocyclone separation technology is adopted to eliminate sludge, clay and other impurities of the size less than 75μm and reclaim fine sand of the size larger than 75μm maximally. Meanwhile, the technology can dyhydrate efficiently the materials washed and control the moisture content of finished sand. The technology enjoys good cleanliness, less losses of fine sand and strong processing capability. The appliaions of the equipment: various types of concrete, mortar, asphaltic sand, river sand, lake sand, silica sand for use in the glass industry, golf course sand, bed sand, iron sand, tailings and other recovered materials.
...moreSand Making Machine
Not all crushers are used in the same applications, and therefore we provide various crusher types. South Canica vertical-shaft impact crushers have durable structures and cheap quick-wear parts, which brings high competitiveness in the market. In addition, these crushers have flexible configurations. Selecting proper configuration is the key to reduce the costs of wear-out parts and the downtime, thereby maximizing the profits. In this regard, we provide various crusher types, such as open-type and close-type rotor, impeller, rock cavity and anvil to meet different production and operation requirements.
...morePOWDER SILO TOP MOUNTED COMMERCIAL CONCRETE MIXING STATION
Powder Silo Top Mounted Commercial Concrete Mixing Station Powder silo top mounted commercial concrete mixing station developed by South has advantages such as energy-saving, stability, environment-friendly, energy-saving and intelligence. The type includes HZS180, HZS200 and HZS225. The biggest productivity reaches 225m3/h theoretically. Features: 01 Aggregate System: Large-inclined-angle eccentric-pin arch-breaking design with vibrating lining structure and adjustable relief-plate ensure the material is poured out smoothly. 02 Conveying System: Changeable frictional encapsulate roller, and the maintenance can be done in half an hour, really time-saving. Five times of clean and water clean can minimize the wearto the belt. 03 Powder weighing System: Connect big and small, avoiding the influence the Screw conveyor have on Powder scale. Free weigh structure can avoid the influence the building have on Powder scale. Reasonable permeability design can balance Powder scale pressure and effectively avoid impacts on the measuring. 04 Liquid weighing System: Water storage tank can automatically drop by gravity. Flux is more stable. Weighing is precise. Rough and precise weighing, and automatically add the lost and remove the extra, and ensure measurement accuracy. Independent admixture weighing scales. Add in advance and add later are both feasible. Admixture leakage prevention device can ensure the quality and safety of the concrete. 05 Dust Removing System 【Commercial Mixing plant Liquid weighing System】: Pulsed-type bag filter can remove 99.9% of the dust and the maintenance fee is low. Large draft fan exhaust can balance the pressure of systems in the building as well as ensure the weighing precision and discharge speed. 06 Mixing System: Twin-spiral mixer can save 15% of the mixing time and 20% of the energy.The most smooth mixer in china(clean 1 time once a month)Gate-type discharge bucket is controllable without spatter and draining. 07 Intelligent Control System: Original double-computer management and control system, and it never stops working. There are three ways to operate including Automatic, semi-automatic and manual. And the production is easier. Monitor production in real-time and all rounds. Report can be classified, collected, inquired and customized. Production data can be found by Cloud. Remote service is timely and fast. 08 Resource Optimization: The equipment takes a small floor space and there is a bigger maintenance space. The control room is integrated into a layer of reinforced Concrete foundation.
...moreNZGOB burners
NZGOB burners are the new generation of axial flow oil/gas burner developed jointly by China and Europe. These burners use the special burner simulation analysis led by an Italian expert and conducted by the European organization for thermal energy technology research, integrate the advanced European technologies, and take advantages of the best burner model patent with the principle of low emissions for environmental protection and calorific value as the core. These burners with excellent and stable quality are highly praised by customers around the world and therefore they can be used as the ideal accessory products for asphalt mixing equipment. the new generation of axial flow oil/gas burner developed jointly by China and Europe. These burners use the special burner simulation analysis led by an Italian expert and conducted by the European organization for thermal energy technology research, integrate the advanced European technologies, and take advantages of the best burner model patent with the principle of low emissions for environmental protection and calorific value as the core. These burners with excellent and stable quality are highly praised by customers around the world and therefore they can be used as the ideal accessory products for asphalt mixing equipment.
...moreNZGB GAS BURNER
NZGB Gas Burner NZGB gas burner is equipped with the atomization control module developed by South, which can automatically regulate atomization output capacity and keep it, totally solving the problem of the influence the have on pressure fluctuation and realizing the unification of absolute burning and low emission. Features: 01 Safety: In accordance with all European standards completely. 02 Specialty: CMAC intelligent technology 03 High Efficiency: Optimized combustion mode 04 Convenience: One-click operation with no maintenance 05 Energy Conservation: Accurate parameter 06 Environmental Protection: High combustion efficiency
...moreNZB Light and Heavy Oil Burner
NZB Light and Heavy Oil Burner The oil supply system of light and heavy oil burners developed by South uses modular design to integrate the exhaust tank, filter, double-pump group and electric heater as one oil supply module, which provides stable performance, the highest efficiency and the most convenient maintenance, and improves operation efficiency and performance, thereby preventing leakage and pressure loss during site installation.
...moreNHS FINE POWDER SEPARATION EQUIPMENT
The efficient power treatment equipment is developed by South specifically for processing powder in sand aggregates, mainly extra powder and mud (less than 150µm) in raw materials, as well as the separation of fine particles (smaller than 40µm) in finished sand aggregates.NAS series powder processing equipment features high efficiency of classifiaion and low cost due to the principle of air classifiaion adopted.
...moreNAS POWDER-REMOVING DEVICE
The efficient power treatment equipment is developed by South specifically for processing powder in sand aggregates, mainly extra powder and mud (less than 150µm in size) in raw materials, as well as the separation of fine particles (smaller than 40µm) in finished sand aggregates. NAS series powder processing equipment features high efficiency of classifiaion and low cost of equipment due to the principle of air classifiaion adopted.
...moreModular Concrete Mixing Plant
Modular concrete mixing plant The modular concrete mixing plant is developed by South on the base of absorbing latest technology achievement and applying rich experience of South in the field of concrete mixing plant. It’s suitable to be used in bridge, road, dam, airport and other big scale construction project. Features: 1. Brief introduction The modular concrete mixing plant is developed by South on the base of absorbing latest technology achievement and applying rich experience of South in the field of concrete mixing plant. It’s suitable to be used in bridge, road, dam, airport and other big scale construction project.2. Characteristics 1) Modular design, convenient to reloae and transfer, it takes just5-7 days to complete installation; 2) Compact structure, requires little land; 3) Completely mobile steel structure foundation; 4) Accurate dosage system, ensuring concrete quality; 5) Intelligent management system, easy to operate; 6) Green and environment friendly, fully enclosed structure, effectively controls dust and noise pollution.
...moreMobile Intermittent Asphalt Mixing Plant
Mobile Intermittent Asphalt Mixing Plant YLB series mobile intermittent asphalt mixing plant is developed by South on the basis of LB series asphalt mixing plant. And it is combined with international advanced technology and scientific research achievement, which is developed independently. It is convenient to move and a perfect equipment for small-and-medium road construction and maintenance.
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