Steam Injector - Thermoject
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Traditionally a sparge pipe is used whenever steam is required to be directly purged into a process fluid for heating. This process fluid may be water for hot water generation or any other chemicals, dyes, etc. This gives rise to two kinds of challenges. 1. High noise due to vibration as steam comes out from a number of small holes and at a high velocity. 2. As steam comes out at high velocities, a sizable percentage of this steam actually escapes and gets wasted without condensing and mixing with the process fluid. THERMOJECT - The Indoanushka make steam injector is an apt substitute for such sparge pipes. The THERMOJECT is a venturi type nozzle provided inside a concentric cylindrical housing with elliptical slots in the low pressure zone. When steam flows out at a high velocity through his convergent divergent nozzle, a differential pressure is created in the low pressure zone above the nozzle due to displacement of fluid by the steam velocity. As a result fresh cold process fluid is sucked in through the pre-designed slots and this gets mixed with the steam inside the mixing chamber provided in the injector housing. As a result what flows out of the injector is hot fluid and there is no scope of steam escaping without condensing. Also as the injector remains dipped inside the water, the water body itself acts as a silencer by hindering the flow of the high velocity steam coming out of the nozzle. This results into negligible or no sound during the mixing process. THERMOJECT helps in reducing steam consumption in such applications by 100% utilization of steam and 0 loss due to escaping of uncondensed steam
Boiler Pressure Parts
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JKE is capable of manufacturing boiler pressure parts such as water walls, economizers, superheaters, reheaters, steam / mud drums, blow down tanks, condensers, HP / LP heaters, headers, finned tube boiler modules, critical piping etc. . JKE has a team of competent design associates, design checker and draftsmen experienced in the field. We have arrangements for piping stress analysis and flexibility analysis supplemented by custom built spread sheets and Autocad for drafting. All materials of construction are chosen to meet code and client requirements. We have a wide range of equipment such as pipe profile cutters, orbital beveling, chamfering and facing machines, band saws and power saws, column and boom, positioners of various capacities, SAW machines, FCAW machines, high frequency inverter based SMAW / GTAW machines etc. We have an extensive range of WPQRs to ASME Sec IX covering a wide range of materials, thicknesses, processes and other supplementary variables. In addition, WPQRs to suit any custom requirements including Client specifications can be developed and qualified within a short turnaround time. All our welders and welding operators are certified to ASME Sec IX by recognised third party certification agencies such as Bureau Veritas or TUV. Of special mention is our exotic welding capability – i.e., welding of titanium, inconel, incolloy, hastelloy, monel, Cu Ni, duplex, super duplex, SMO (6% Mo) etc. We have an extensive range of special equipment such as high frequency power source and fixtures for internal purging, trailing etc. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment. We have post weld heat treatment facility also. For PWHT of large quantities of spools, we build temporary furnace. Hydro testing, pneumatic testing or vacuum testing can be done. We have a fully enclosed steel grit blasting facility, and air less spray painting facility, including special equipment for internal blasting and application of special coatings like Belzona and Ceramkote. Facilities for hot dipped galvanizing are available within reach. Non destructive testing such as radiography, ultrasound etc. and material testing at NABL accredited testing facility is also available within reach. Management team has extensive experience in the heavy engineering industry within and outside India, especially boiler pressure parts work with power plant majors such as BHEL. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors and BGAS Grade II Painting Inspectors. In short, you are assured of a truly world class service within India. For a list of boiler pressure parts projects recently executed / in progress,
Best Deals from Boiler Accessories
Boiler Pressure Parts
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Ascent is capable of manufacturing boiler pressure parts such as water walls, economizers, superheaters, reheaters, steam / mud drums, blow down tanks, condensers, HP / LP heaters, headers, finned tube boiler modules, critical piping etc. . JKE has a team of competent design associates, design checker and draftsmen experienced in the field. We have arrangements for piping stress analysis and flexibility analysis supplemented by custom built spread sheets and Autocad for drafting. All materials of construction are chosen to meet code and client requirements. We have a wide range of equipment such as pipe profile cutters, orbital beveling, chamfering and facing machines, band saws and power saws, column and boom, positioners of various capacities, SAW machines, FCAW machines, high frequency inverter based SMAW / GTAW machines etc. We have an extensive range of WPQRs to ASME Sec IX covering a wide range of materials, thicknesses, processes and other supplementary variables. In addition, WPQRs to suit any custom requirements including Client specifications can be developed and qualified within a short turnaround time. All our welders and welding operators are certified to ASME Sec IX by recognised third party certification agencies such as Bureau Veritas or TUV. Of special mention is our exotic welding capability – i.e., welding of titanium, inconel, incolloy, hastelloy, monel, Cu Ni, duplex, super duplex, SMO (6% Mo) etc. We have an extensive range of special equipment such as high frequency power source and fixtures for internal purging, trailing etc. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment. We have post weld heat treatment facility also. For PWHT of large quantities of spools, we build temporary furnace. Hydro testing, pneumatic testing or vacuum testing can be done. We have a fully enclosed steel grit blasting facility, and air less spray painting facility, including special equipment for internal blasting and application of special coatings like Belzona and Ceramkote. Facilities for hot dipped galvanizing are available within reach. Non destructive testing such as radiography, ultrasound etc. and material testing at NABL accredited testing facility is also available within reach. Management team has extensive experience in the heavy engineering industry within and outside India, especially boiler pressure parts work with power plant majors such as BHEL. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors and BGAS Grade II Painting Inspectors. In short, you are assured of a truly world class service within India. For a list of boiler pressure parts projects recently executed / in progress,
Boiler Pressure Parts
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BEV is capable of manufacturing boiler pressure parts such as water walls, economizers, superheaters, reheaters, steam / mud drums, blow down tanks, condensers, HP / LP heaters, headers, finned tube boiler modules, critical piping etc. BEV has been authorized by ASME to manufacture boilers and components under ‘S’ Stamp. “BEV is an approved shop under Indian Boiler Regulations 1950 for manufacture of boilers and boiler pressure parts” BEV has a team of competent design associates, design checker and draftsmen experienced in the field. We have arrangements for piping stress analysis and flexibility analysis supplemented by custom built spread sheets and Autocad for drafting. All materials of construction are chosen to meet code and client requirements. We have a wide range of equipment such as pipe profile cutters, orbital beveling, chamfering and facing machines, band saws and power saws, column and boom, positioners of various capacities, SAW machines, FCAW machines, high frequency inverter based SMAW / GTAW machines etc. We have an extensive range of WPQRs to ASME Sec IX covering a wide range of materials, thicknesses, processes and other supplementary variables. n addition, WPQRs to suit any custom requirements including Client specifications can be developed and qualified within a short turnaround time. All our welders and welding operators are certified to ASME Sec IX by recognised third party certification agencies such as Bureau Veritas or TUV. Of special mention is our exotic welding capability – i.e., welding of titanium, inconel, incolloy, hastelloy, monel, Cu Ni, duplex, super duplex, SMO (6% Mo) etc. We have an extensive range of special equipment such as high frequency power source and fixtures for internal purging, trailing etc. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment. We have post weld heat treatment facility also. For PWHT of large quantities of spools, we build temporary furnace. Hydro testing, pneumatic testing or vacuum testing can be done. We have a fully enclosed steel grit blasting facility, and air less spray painting facility, including special equipment for internal blasting and application of special coatings like Belzona and Ceramkote. Facilities for hot dipped galvanizing are available within reach. Non destructive testing such as radiography, ultrasound etc. and material testing at NABL accredited testing facility is also available within reach.
Thermoject Steam Injector
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Traditionally a sparge pipe is used whenever steam is required to be directly purged into a process fluid for heating. This process fluid may be water for hot water generation or any other chemicals, dyes, etc. This gives rise to two kinds of challenges. 1. High noise due to vibration as steam comes out from a number of small holes and at a high velocity. 2. As steam comes out at high velocities, a sizable percentage of this steam actually escapes and gets wasted without condensing and mixing with the process fluid. THERMOJECT - The Indoanushka make steam injector is an apt substitute for such sparge pipes. The THERMOJECT is a venturi type nozzle provided inside a concentric cylindrical housing with elliptical slots in the low pressure zone. When steam flows out at a high velocity through his convergent divergent nozzle, a differential pressure is created in the low pressure zone above the nozzle due to displacement of fluid by the steam velocity. As a result fresh cold process fluid is sucked in through the pre-designed slots and this gets mixed with the steam inside the mixing chamber provided in the injector housing. As a result what flows out of the injector is hot fluid and there is no scope of steam escaping without condensing. Also as the injector remains dipped inside the water, the water body itself acts as a silencer by hindering the flow of the high velocity steam coming out of the nozzle. This results into negligible or no sound during the mixing process. THERMOJECT helps in reducing steam consumption in such applications by 100% utilization of steam and 0 loss due to escaping of uncondensed steam THERMOJECT helps in reducing steam consumption in such applications by 100% utilization of steam and 0 loss due to escaping of uncondensed steam THERMOJECT capacities in kg/h of injected steam when heating tanks vented to atmosphere
IBR Steam Piping
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