Extruder Machine
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base the extruder is mounted on a steel frame of welded construction to make itsturdy. The construction is such so as facilitate easy accessibility to various parts for better maintenance. The main drive motor compete with reduction gear box is mounted on base frame. drive the drive to the screw is through a a.c motor. The extruder screw is coupled to ahelical reduction gear unit having in built thrust bearing. Drive from motor to gear box is through rubber belts & pulleys. thrust unit the load is transmitted by screw to this thrust bearing sleeve housed in largecapacity roller bearing. Complete thrust housing is dipped in oil.the complete drive system is provided with safety devices to ensure a trouble free and smooth performance. Indicators for current, voltage etc. Are also provided. This unit incorporates two nos. Of roller and one thrust bearing of adequate rating to effectively counters thrust by the screw while running. barrel single piece construction barrel made of alloy steel. The barrel has a central feedopening for the raw material. barrel heating the barrel is heated by ceramic band electrical resistance heaters in differentzone. The heating parameter in each zone is controlled separately. The controlpanel housed the temperature indicating controllers for each zone. cooling water cooling tank with its stand. pelletizer pelletizer with standard make motor, 9 inch 7 no blades (6 rotary and 1 fix). control panel various controls are housed in separate controlled cabinet. The cabinet housesvarious controls including:temperature controllers, ammeter with selector switch, temperature scanner other necessary electrical components such as contactors, relays,push buttons, indicating lamps, voltmeter, fuse units / mcb etc…. electric motors. foot mounted , class “ f “ insulation suitable for 415 v / 50 hz / 3 phase / acsupply electric induction motor of standard good quality make.
PRINT HEAD EXTRUDER
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The E3D-v6 has been redesigned from the ground up. E3D has invested a lot of time and used all of their experience to design E3D’s latest and greatest HotEnd. If you would like to know more about the design process, check out this blog post. Print the Widest Range of Materials Possible. Building on their signature high temperature performance that allows you to print high temperature materials E3D has now focussed on adding increased functionality with soft and flexible filaments. By providing a PTFE liner tube through the hotend that you can extend into your extruder this gives the ability to add the confinement and constraint needed to make excellent quality prints with flexible filaments like NinjaFlex, FlexPLA and FlexPolyester. This opens up a huge range of new opportunities for your printer. High Temperature Performance. With no PEEK or PTFE in hot regions of the HotEnd you can reach 300C with the supplied thermistor. By swapping a thermistor for a thermocouple (may require additional electronics) you can reach over 400C. This not only allows you to print extremely high temperature materials like Polycarbonate and Nylons but also eliminates HotEnd meltdown failures associated with PEEK/PTFE designs. Although the latest v6 hotend has a PTFE liner inside the hotend this liner is never subjected to high temperatures so there is no risk of damaging the liner through overheating. The new Heater Block gives the fastest heat up times and the most responsive temperature control by clamping around the cartridge for maximum thermal contact. The new thermistor placement means you get the most accurate temperature readings with the fastest response. What this means for you the user is that you can go from 20C to 200C in just 65 seconds, temperature control is responsive enough that you can keep the hotend within 0.5C of your set temperature or less with ease.
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