Heatless Air Dryer
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A Heatless Air Dryer consist of two towers, which, alternately cycle on drying and regeneration. Each tower is filled with a bed of adsorbent desiccant. When one tower is on drying cycle, the desiccant adsorbs moisture from the incoming wet air stream and the other tower is on a regenerating cycle, which, a small portion of the super dried air passing through the desiccant to pick up and remove the adsorbed moisture, which is then vented to atmosphere. The towers are alternated in such a manner so that Dry desiccant is always in contact with wet compressed air, resulting in a continuous supply of Dry Air downstream. The process is automatically reversed from one tower to another by a microprocessor based sequenced timer. Dryer must be protected against water and oil suspended in the form of drops or finely dispersed mist. If the risk for such condition exists, a high efficiency pre-filter must be installed before the dryer. In regular course a ceramic candle Pre-filter is installed prior to the dryer to take care of incoming dust, dirt and foreign particles. By default, a ceramic candle After-filter is installed after the dryer to take care of desiccant dust carry forward in the dry air. The Pearl make heatless dryer is capable of providing a -40°C or lower atmospheric dew point and features a non-lubricated 3-way pneumatic switching valve. The operation is fully automatic and continuous without attention. Features: Pressure equalization: ensures dry air supply is continuous and at constant pressure. Electronic Timer: Highly precise and fail-safe with excellent repeatability Low Dew Point: Constant atmospheric dew point of - 40°C or below. Instant dry air availability: Easy to install & operate, requiring very few, low-cost spares. Low Power Consumption: Approximately 50 Watts only. Equipped with Silencers: low noise level.
heatless type air dryer
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We offer Heatless Type Air Dryer. Operating Principal: In Heatless Dryers, two vessel filled with desiccant are provided which cycle automatically, producing dry air continuously. In these units, wet air enters the bottom of one Vessel and passes upwards through the desiccant bed where the moisture is adsorbed. The dry air comes out from the top. A small portion of dry air is passed downwards through the desiccant bed in second vessel, which is under re-generation. Moisture laden purge air is then vented out to atmosphere. The purge loss is around 7.5% of the total air flow. At preset interval, the vessel changeover automatically, and Dry air is available continuously, without any surge. Easy Operation: This is simplest type of air dryer with Activated Alumina / Molecular Sieves drying agent. This is virtually maintenance free, fully automatic, and requires no attention for year heatless type dryers do not require any heating for re-generation and therefore are very simple in design and maintenance free. Low Operating Cost: • Due to its inherent simple design, investment in this type of dryer is the cheapest and the payback on this investment is very quickly. • Low Temperature operation reduces corrosion in tower and desiccant lasts longer. • Power requirement is 60 watt only for Solenoids Valves Operation. Capacity: • Air Capacity: 5 to 10000 NM3/Hr. • Dew Point : Up to (-) 60°C • Operating Pressure: 5 to 35 Kg/cm2g
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Compressed Air Dryer And Heatless Air Dryer
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Atmospheric Air is sucked by air Compressor which basically contains water vapour & dust. Besides, in lubricated type Air Compressors, oil is present in the air compression chamber, traces of which are present, in compressed air in Liquid / Vapour form, which condenses into a heavy gummy oil varnish. Condensed moisture together with dust and oil in compressed air leads to emulsion formation causing following troubles: Formation of rust & scale, clogging orificies, resulting in malfunctioning of tools, controls & instruments.Freezing in air lines causes malfunctions & damages to process Equipments. Increased resistance to flow. By corrosion of air or gas the instruments can give false reading disrupting product quality. Rust & scale contaminates products when compressed air is used in mixing and processing. Bubbling effect in spray painted / Powder coated items. Sluggish operation of pneumatic equipments. If the temperature of the compressed air is more then 40o C then it is necessaroy to provide AFTER COOLER which should ensure the outlet temperature of 400C. During this cooling process, some moisture condenses which is removed our from prefilter. If the Air compressor is non-lubricated type then there is no need of Activated Carbon Filter, but if the Air Compressor is lubricated type them Activated Carbon Filter before Compressed Air Dryer / heatless air dryer is must. The characteristic of Activated Carbon is to remove the oil vapour totally from the compressed air. This ensure the full life of the desiccant in Compressed Air Dryer / Heatless air dryer . The HEATLESS type Air Dryer is the simplest & Economical Air Dryer with Activated Alumina Molecular Sieves as the desiccant. The twin Absorbers of Air Dryer is filled with these desiccant and is assembled with 3-way, 2-way, control valves and interconnected pipings. The Air Dryer / instrument air dryer follows the Drying sequence of 10 minutes. Here one absorber of dessicant air dryer is under drying cycle for 5 minutes and simultaneously the other absorber of air dryer under goes for regeneration and equalization process for (4 + 1) 5 minutes respectively. The changeover of the absorber takes place with the help of sequence timer. The moistured air and regenerative air is drained out through the individual silencer of the absorbers provided at the bottom hence super Dry Air comes from the top of the Absorber & is taken to your process for your applications. During this cooling process, some moisture condenses which is removed from prefilter. Salient Features : Super Dry Air by low investment. 100% Oil & Moisture free air with Dew Point of (-) 40oC (
Heatless Desiccant Dryer
50,000 Per Piece
1 Piece (MOQ)
Heatless Dryer
100,000 Per Units
heatless type air dryer
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The heatless dryer consists of 2 towers which, alternately cycle on drying and regeneration. Each tower is filled with a bed of adsorbent desiccant. The tower on drying cycle adsorbs the moisture from the incoming wet air. The tower on regeneration uses a small portion of the dried air passing through the desiccant to remove the adsorbed moisture. This air is later vented to the atmosphere. The cycle is maintained using a control panel.
Heatless Air Dryer
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Heatless Dryer
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Heatless Adsorption Dryer
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