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Storage Tank
JKE undertakes design, manufacture and testing of vertical as well as horizontal storage tanks for various applications such as hydro carbons, potable water, fire water, effluent treatment, process chemicals storage etc. JKE has a team of competent design engineers, design associates and draftsmen experienced in the field. Generally custom developed spread sheets is used for mechanical design and Autocad for drafting. Materials of construction range from carbon steel through stainless steel including exotic metals like SMO (6% Mo), Duplex/Super Duplex Stainless Steel, Hastelloy, Inconel, Incolloy, Titanium, Cu Ni etc. For material preparation, we have a CNC profile cutter with plasma and oxy fuel torches. We can roll shells up to 85 mm thick and 3.2 M wide. We have an extensive range of WPQRs to ASME Sec IX and EN ISO 15614 covering a wide range of materials, thicknesses, processes and other variables. We have a wide range of welding manipulators such as column and boom 4 M x 7 M, heavy duty rotators up to 50 tons and positioners up to 3 tons. We have the entire range of welding gear viz., SAW, SMAW, GTAW and FCAW welding machines. We also have BugO Speed Weaver welding oscillator for GTAW / FCAW. There are also baking and holding ovens for welding electrodes and flux, apart from portable quivers for welders and welding operators. For stainless steel and exotics, there is a purpose built, segregated area. We have a well equipped machine shop with a with a 3 Axis CNC Vertical Machining Centre Hartford PRO 3210 imported from Taiwan with bed size 3150 mm x 2100 mm with 70 bar through coolant BT50, 6000 rpm spindle, 20 tools ATC, right angle milling head and Fanuc controller. The machine shop also has a radial drill and 3 gap bed centre lathes. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment. We build temporary furnaces for post weld heat treatment / stress relieving of complete tanks. For local stress relieving such as for access hatch, resistance heating is used. We have a totally enclosed steel grit blasting facility complying with Euro III norms imported from Hodge Clemco, UK. Its size is 16M (L) x 8 M (W) x 5 M (H). Items bigger than this are blasted under custom built canopies using 200 litres blast pots and copper slag as abrasive medium. Painting facility is fully equipped with air less spray painting machine as well as cup guns. Special erosion resistant internal coatings can be applied using Belzona or Ceramkote products. Non destructive testing such as radiography, ultrasound etc. and material testing at NABL accredited testing facility is available within reach. If tank calibration is required for custody transfer or tariff metering purposes, it could be arranged from approved agencies. Management team has extensive experience in the heavy engineering industry within and outside India, especially with multi national companies, EPC global contractors, service providers etc. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors, API 510 Pressure Vessel Inspectors and BGAS Grade II Painting Inspectors. In short, you are assured of a truly world class service within India. For a list of storage tanks projects recently executed / in progress, CONTACT INFO
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Pressure Vessels
JKE undertakes design, detailed engineering, manufacture, testing, certification and code stamping of pressure vessels to ASME Sec VIII Div 1, Div 2 etc.. Pressure vessels for various applications such as air receivers, columns, reactors, towers, digesters, pig launchers - receivers etc. can be manufactured and / or repaired. Also, pressure vessels under Indian Boiler Regulations, 1950 such as boiler steam / mud drums, blow down tanks, HP Heaters, Deaerators, headers for various applications such as waterwall headers, economizer / superheater / reheater headers etc. can be manufactured and IBR stamped.We also manufacture pressurized transportable tanks for hazardous chemicals with Code Stamp. JKE has a team of competent design engineers, design associates and draftsmen experienced in the field. Generally PV Elite supplemented with custom developed spread sheets is used for mechanical design and latest version of Autocad for drafting. Finite element analysis, stress analysis etc. can also be carried out by our design associates. In case process design or design of vessel internals is required, we can establish arrangements with well known European engineering companies operating from India or Europe.Materials of construction range from carbon steel, alloy steel through stainless steel including SMO (6% Mo) and Duplex / Super Duplex Stainless Steel and exotics such as Incolloy, Hastelloy, Monel, CuNi, Titanium etc. For material preparation, we have a oxy fuel torches. We can roll shells up to 25 mm thick and 2 M wide. Cold working is maximized with band saw, Universal Steel Worker etc.We have the entire range of welding gear viz., SAW and SMAW welding machines. We also have BugO Speed Weaver welding oscillator for GTAW / FCAW. There are also baking and holding ovens for welding electrodes and flux, apart from portable quivers for welders and welding operators. For stainless steel and exotics, there is a purpose built, segregated area.We have a well equipped machine shop with radial drill and 3 gap bed centrelathes.We also have a magnetic drill up to 50 mm diameter and 50mm thickness. We also have a Broach cutter.We carry out post weld heat treatment / stress relieving in temporary purpose built temporary furnaces within our facility or in gas fired furnaces at a specialist subcontractor’s premises. Semi automatic and manual FCAW is used for welding of saddles, supports and stiffeners.Hydro testing up to 600 bar can be done with or without chart recorders. Pneumatic testing and / or helium leak testing could also be done at our workshop by 3rd party.Country specific compliance certification such as that for Malaysia, Singapore, Australia etc. can also be arranged through authorized third party inspection agencies such as Bureau Veritas. This would facilitate seamless integration of our pressure vessels into the project in the country of installation.We have an extensive range of WPQRs to ASME Sec IX and EN ISO 15614 covering a wide range of materials, thicknesses, processes and other variables. All our WPQRs are witnessed and certified by third party inspection agencies such as Bureau Veritas, TUV Nord etc. Welders could also be qualified in presence of third party inspection agencies if it is a requirement. If Client requires us to appoint an independent third party inspection or certification agency, it could be arranged.If rubber / PTFE / PPE lining is required for pressure vessels, these could be arranged through specialist subcontractors. Non destructive testing such as radiography, ultrasound etc. and material testing at NABL accredited testing facility is available within reach.Management team has extensive experience in the heavy engineering industry within and outside India, especially with multi national companies, EPC global contractors, service providers etc. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors, API 510 Pressure Vessel Inspectors and BGAS Grade II Painting Inspectors. In short, you are assured of a truly world class service within India. For a list of pressure vessel projects recently executed / in progress,
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high pressure piping
JKE undertakes design, detailed engineering, manufacture, testing and painting of high pressure pipe work to ASME, BS, API and Client specifications. JKE has a team of competent design engineers, design associates and draftsmen experienced in the field. If piping stress analysis is required, it could be done using Ansys or Caesar by our design associates. Autocad is generally used for drafting. All materials of construction are chosen to meet code and client requirements. We have a wide range of equipment such as pipe profile cutters, ID mounted pipe beveling, SAW machines, FCAW machines, high frequency inverter based SMAW / GTAW machines etc. We have an extensive range of WPQRs to ASME Sec IX and EN ISO 15614 covering a wide range of materials, thicknesses, processes and other variables. In addition, WPQRs to suit any custom requirements including Client specifications can be developed and qualified within a short turnaround time. Of special mention is our exotic welding capability – i.e., welding of titanium, inconel, incolloy, hastelloy, monel, Cu Ni, duplex, super duplex, SMO (6% Mo) etc. We have an extensive range of special equipment such as high frequency power source and fixtures for internal purging, trailing, shielding etc. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment. We have post weld heat treatment facility also. For PWHT of large quantities of spools, we build temporary furnace. Hydro testing, pneumatic testing or vacuum testing can be done. We have a fully enclosed steel grit blasting facility, and air less spray painting facility, including special equipment for internal blasting and application of special coatings like Belzona and Ceramkote. If electroless Nickel plating, hot dipped galvanizing or thermal spray galvanising of spools is required, it could be got done through our approved specialist subcontractors. Special internal linings such as with soft / hard rubber, PTFE, PPE, PFA etc. could be got done through specialist subcontractors. Arrangements for non destructive testing such as radiography, dye penetrant, magnetic particle, ultrasound, PMI, spot hardness testing etc. are available. Metallurgical, mechanical and chemical testing is done at NABL accredited independent testing facility. Hydro testing up to 600 bar can be done with or without chart recorders. Pneumatic testing and / or helium leak testing of pipe spools could also be done. Management team has extensive experience in the heavy engineering industry within and outside India, especially large volume pipe work with global oil and gas companies, EPC contractors, service providers etc. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors and BGAS Grade II Painting Inspectors. In short, you are assured of a truly world class service within India. For a list of pipe work projects recently executed / in progress,
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flux recovery system
Flux recovery system. Here is a brief list of the machinery and equipment owned by JKE and being used in its plant. This is not an exhaustive list and we continue to add new machinery and equipment all the time.
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Boiler Pressure Parts
JKE is capable of manufacturing boiler pressure parts such as water walls, economizers, superheaters, reheaters, steam / mud drums, blow down tanks, condensers, HP / LP heaters, headers, finned tube boiler modules, critical piping etc. . JKE has a team of competent design associates, design checker and draftsmen experienced in the field. We have arrangements for piping stress analysis and flexibility analysis supplemented by custom built spread sheets and Autocad for drafting. All materials of construction are chosen to meet code and client requirements. We have a wide range of equipment such as pipe profile cutters, orbital beveling, chamfering and facing machines, band saws and power saws, column and boom, positioners of various capacities, SAW machines, FCAW machines, high frequency inverter based SMAW / GTAW machines etc. We have an extensive range of WPQRs to ASME Sec IX covering a wide range of materials, thicknesses, processes and other supplementary variables. In addition, WPQRs to suit any custom requirements including Client specifications can be developed and qualified within a short turnaround time. All our welders and welding operators are certified to ASME Sec IX by recognised third party certification agencies such as Bureau Veritas or TUV. Of special mention is our exotic welding capability – i.e., welding of titanium, inconel, incolloy, hastelloy, monel, Cu Ni, duplex, super duplex, SMO (6% Mo) etc. We have an extensive range of special equipment such as high frequency power source and fixtures for internal purging, trailing etc. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment. We have post weld heat treatment facility also. For PWHT of large quantities of spools, we build temporary furnace. Hydro testing, pneumatic testing or vacuum testing can be done. We have a fully enclosed steel grit blasting facility, and air less spray painting facility, including special equipment for internal blasting and application of special coatings like Belzona and Ceramkote. Facilities for hot dipped galvanizing are available within reach. Non destructive testing such as radiography, ultrasound etc. and material testing at NABL accredited testing facility is also available within reach. Management team has extensive experience in the heavy engineering industry within and outside India, especially boiler pressure parts work with power plant majors such as BHEL. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors and BGAS Grade II Painting Inspectors. In short, you are assured of a truly world class service within India. For a list of boiler pressure parts projects recently executed / in progress,
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turbine housing
Spiral casing
U Stemp Piping Skid
Mixer Digester
Heat Exchangers
JKE undertakes design, manufacture, testing, certification and code stamping of shell and tube heat exchangers, air cooled heat exchangers, air cooled condensers etc. to ASME Sec VIII Div 1, TEMA, API 660 / API 661. Also we design and manufacture plate fin heat exchangers such as steam coil air preheaters. Various applications include process gas coolers, lub oil coolers, HP / LP Heaters, Condensers etc. to customer specifications. JKE has a team of competent design engineers, design associates and draftsmen experienced in the field. Thermal design of heat exchangers can be performed using either proprietary software like HTRI or custom developed spread sheets. Generally PV Elite supplemented with custom developed spread sheets is used for mechanical design and latest version of Autocad for drafting. Finite element analysis, stress analysis, vibration analysis etc. can also be carried out by our design associates. Materials of construction range from carbon steel through stainless steel including exotic metals like SMO (6% Mo), Duplex/Super Duplex Stainless Steel, Hastelloy, Inconel, Incolloy, Titanium, Cu Ni etc. For material preparation, we have a CNC profile cutter with plasma and oxy fuel torches. We can roll shells up to 25 mm thick and 2 M wide and above this capacity we are doing rolling at our approved vendor's workshops. Cold working is maximized with CNC band saw, Universal Steel Worker etc by 3rd party approved vendor.We have a wide range of welding manipulators .We have the entire range of welding gear viz., SAW, SMAW, GTAW and FCAW welding machines. We also have BugO Speed Weaver welding oscillator for GTAW / FCAW and custom developed jigs for tube to tube sheet welding. There are also baking and holding ovens for welding electrodes and flux, apart from portable quivers for welders and welding operators. For stainless steel and exotics, there is a purpose built, segregated area. We have a well equipped machine shop. Exotic metals are handled using stringent material control and handling procedures and work is carried out in controlled environment. We carry out post weld heat treatment / stress relieving in temporary purpose built temporary furnaces within our facility or in gas fired furnaces at a specialist subcontractor ’s premises of pressure vessels. Semi automatic and manual FCAW is used for welding of saddles, supports and stiffeners. Heat exchanger tubes, plain and finned, straight as well as U tubes are available from local suppliers. There are reputed manufacturers in our approved suppliers list, including some with R/D 1.0 bending capability. For tube expansion, we have state of the art digital wattage controller and sets of expanders and mandrels of various sizes. Tube end facing, beveling can be done using portable ID mounted machines at our approved vendor's workshop. Hydro testing up to 600 bar can be done with or without chart recorders. Pneumatic testing and / or helium leak testing could also be done by approved 3rd party. Country specific compliance certification such as that for Malaysia, Singapore, Australia etc. can also be arranged through authorized third party inspection agencies such as Bureau Veritas. This would facilitate seamless integration of our equipment into the project in the country of installation. We have an extensive range of WPQRs to ASME Sec IX and EN ISO 15614 covering a wide range of materials, thicknesses, processes and other variables. All our WPQRs are witnessed and certified by third party inspection agencies such as Bureau Veritas, TUV Nord etc. Welders could also be qualified in presence of third party inspection agencies if it is a requirement. If Client requires us to appoint an independent third party inspection or certification agency, it could be arranged. Management team has extensive experience in the heavy engineering industry within and outside India, especially with multi national companies, EPC global contractors, service providers etc. We have competent QC Inspectors, AWS/CSWIP 3.1/3.2 Certified Welding Inspectors, In short, you are assured of a truly world class service within India. For a list of heat exchanger projects recently executed / in progress,
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Skid Mounted Plant
JKE undertakes procurement, manufacture, testing, assembly, hook up and function testing of skid mounted assemblies. Typically, compressor skids, pump skids, metering / proving skids, dosing skids, pig launcher-receiver skids, washing skids etc. Usually skid layout is provided by the overall system designer including the structural and piping drawings. In case designing and detailing of piping, structural frame, pipe supports, equipment supports, platforms etc. is required, JKE could handle them. Design and detailed engineering of static equipment (e.g., filters, knock out drum, surge vessel etc.) could also be done. Prime cost items such as motors, pumps, compressors, blowers, agitators, control system elements, measuring instruments, valves and appurtenances etc. can be purchased and installed based on process system designer’s specifications and data sheets. JKE has the capability to integrate various components such as skid structure, pipe work, static and rotary equipment, electrical system, controls and instrumentation system etc.
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PORTABLE CHEMICAL TANK
JKE undertakes design, manufacture, testing, painting and certification of Portable Pressurised Tanks for hazardous cargo. These are used transporting hazardous chemicals under International Maritime Dangerous Goods Code (IMDG) through various modes of transport such as ship, rail, road etc. anywhere in the world. The portable tank may be mounted on ISO 14196 frame or free standing on forklift pockets.
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Cyclones Fabrications
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