V-Weld Equipments Gorwa, Vadodara, Gujarat

Universal Positioner: The universal positioners are advance version of welding positioner in which, job can be rotated and Tilting to 360 deg. Universal positioner expands all dimensions and provides flexibility in handling job. Universal positioner ranges upto 15 Tons.

0-135 Deg Tilt Positioner: 0-135 deg Tilt Positioner is useful tool machine used to manipulate the job to get the down hand gravity welding for semi-automatic or automatic welding. The job will be loaded and fasterned on positioner table, which facilitate the rotation of job in 1 axis and also facilitate to tilt the job, through 120 deg or 135 deg to get the weld area on down hand position. When Tilt positioner integrate with welding manipulators, it can provide excellent results in welding quality, faster production process and ease in operation and handling job. Further heavy load jobs, it is better to have different type of welding positioner, which has higher centroid dimension of job. The other type of positioners can handle job load upto 220 Tons and centroid of 1900mm & above. Consult us for such specific requirement. V-Weld’s 0-135 Tilt positioners range cover from 10 kgs to 100 Tons, build with various salient features and benefits to purchaser. Contact us for more model details, Capacities, various table sizes and other benefits.

Self Aligning Rotator: The self aligning rotator are having one power unit and one idler unit with combined load capacity of set, as per the rated load of set. The vessel or job supported on four rollers and due to self aligning design, the rollers will adjust automatically with respect to job diameter and irrespective job ovality. Self Aligning more suitable for thin vessel. Application: Pressure Vessels, Heat Exchanges, Boilers, Tanks, Pipe welding, Generators etc. Benefits of self aligning welding rotator: Fast production and quality improvements Reduce fatigue for welder No need to use crane of job handling No setting of job required, machine accept the job automatically Useful for thin vessel and busy workshop having frequently job changes. Self Aligning rotator range includes upto 800 Tons.

Self Aligning Rotator: The self aligning rotator are having one power unit and one idler unit with combined load capacity of set, as per the rated load of set. The vessel or job supported on four rollers and due to self aligning design, the rollers will adjust automatically with respect to job diameter and irrespective job ovality. Self Aligning more suitable for thin vessel. Application: Pressure Vessels, Heat Exchanges, Boilers, Tanks, Pipe welding, Generators etc. Benefits of self aligning welding rotator: Fast production and quality improvements Reduce fatigue for welder No need to use crane of job handling No setting of job required, machine accept the job automatically Useful for thin vessel and busy workshop having frequently job changes. Self Aligning rotator range includes upto 800 Tons.

Medium duty manipulators are designed to meet the majority requirements of welding industry and welding automation requirements. Backed by proven design and safety, the medium duty manipulators provides best facility for welding jobs. Suitable for maximum pay loads upto 250 kgs and any welding head namely, SAW, TIG, MIG etc can be used for welding requirements. Operator can operate all movement of manipulator from the control station, located at boom end. The medium duty manipulator ( VMWM series) has following degree of freedom:a. Boom horizontal travelb. Boom vertical lift travelc. Column base swiveld. Fixed base manipulator or travel type manipulator base rail car. Capacity: Maximum payload capacity ranging from 200 kgs to 300 kgs including welding head, flux feeding, flux recovery and man loads, weld controller and operator pendent etc… total load on boom tip.

Light duty welding positioners to cater small but critical jobs like flanges, valves, seat welding, pipe welding etc. Small but very useful positioners. Positioners are designed for specific application having production components. Special fixtures /clamps & fixtures are available tincrease positioners effectiveness.  Light duty positioners are sub divided in three work groups dpending upon their applications as…. Bell type positioner- Fix Angle positioner Manual pin down – titl type positioner Capacity: 10 kgs to 1500 kgs…

Based upon the application, load and job sizes, V-Weld classified manipulator in three category. The light duty manipulator for small sizes and lighter loads and small work envelop. The light duty manipulator has following degree of freedom:a. Boom horizontal travelb. Boom vertical lift travelc. Column base swiveld. Fixed base manipulator or travel type manipulator base rail car. Capacity: Maximum payload capacity of 175 kgs including welding head, flux feeding, flux recovery, weld controller etc… total load on boom tip.

V-weld equipments, offers internal/flat seamer for fastest welding process on long seam welding applications. The length range of flat weld is up to 10250mm. The internal flat seamer is combine complete system with job clamping facility.  Welding head supporting side beam & welding head with power source. Salient Features: Internal flat welding seamer is suitable for carbon steel material, stainless steel, aluminum & other wieldable material. Ideal for welding flat plates, panels, side & bottom panels of container & other flat surfaces. Internal flat seamer offers considerable cost saving in welding by :1) Possible to set best welding parameters so welding process becomes extremely fast.2) Reducing distortion in welding considerably.3) Reduces finishing & grinding time.4) Close welding tolerance achieved on thin & extra thin sheets with higher welding speed.5) Provide sufficient back support to weld joints which reduces the burn through problem considerably. Protection of rubber tyre by overload disc arrangement.  Specially design tie-rod arrangement to prevent axle shafting from shock loading..  Heavy duty gear box used to avoid gear box breakage due to shock loading.   Supported on extreme members of chassis to avoid mis-alignment caused due to shop floor irregularities.  Control panel mounting away from machine to avoid damage due to any vibration/shocks during working.  D.C. variable speed /a.c constant speed as per requirement.  A.C. variable speed drive as an optional.

V-weld equipments offers, specially designed lifting / working platform for various applications like welding, assembly, cleaning, painting etc. The working platform are ideal for indoor / outdoor applications in the shop floor. The offered platform, is hydraulically operated, easily toe- able.  The platform can be easily toe-able in shop floor with minimum manual efforts.   Salient Features: Extremely sturdy, easy to operate & flexible in working. Higher working cage area. Anti-skid surface on working platform & railing for operator safety. Dual controlling system, over-riding function for safety in operation. Higher out-reach, compact stowed height & length. Stable for working at various height.  compact hydraulic power source.

Arm positioner are latest and advance type of positioner for any demanding applications. A must machine for any workshop for various applications like welding, handling, assembly etc. The standard product range caters job loads from 250 kgs to 12Ton. Arm positioners are ideal for applications where job diameter, its geometry, operation area varies very frequently. A True 3 Axis machine having….- Table / Job rotation- Table/Job Tilting- Table/Job  working height adjustment.

V-weld equipments offers, specially designed lifting / working platform for various applications like welding, assembly, cleaning, painting etc. The working platform are ideal for indoor / outdoor applications in the shop floor. The offered platform, is hydraulically operated, easily toe- able.  The platform can be easily toe-able in shop floor with minimum manual efforts.     Salient Features: Extremely sturdy, easy to operate & flexible in working. Higher working cage area. Anti-skid surface on working platform & railing for operator safety. Dual controlling system, over-riding function for safety in operation. Higher out-reach, compact stowed height & length. Stable for working at various height.  compact hydraulic power source.   Note : the offered is manually toe-able. However, special design of aerial working platforms upto 21 meters are available having different combination of drive/steer systems & design configuration. 

With the intense research & developments, v-weld always puts all efforts to make systems more innovative, effective & true solution to customers requirements.  With the same attitude, v-weld made more reliable, trusted systems for customers.   We have made a specail purpose machine for caulking of turbine bledes. In the turbine application, the blades are to be caulked at the peripery of the turbine wheels. The operation is highly specialized & require intense designing capability. Previously, the operation was carried out manually. We have discussed the operation with our customer, had technical discussion, understand their requirement, and made this machine which gives excellent flexibility in operation & gives better result in operation. Here, is the blades to be cauked on the wheel profile. This is a moke up piece. The machine having the indexing facility to perform the operation at any desired position. Accuracy-0.01mm. Maching having adjustment for various diameter of wheels, different thinckness of wheels having lifting mechanism. Machine had close monitoring system with centerlized controlling system for all operation. For more details, write to Automatic corrugated core panel welder. Used for welding of corrugated sheet of aluminium, stainless steel & mild steel sheets of thickness 0.9mm to 1.2mm.the system is equiped with plc controlling systems with panel mounting/holding/gripping fixture to control distrotion. For more details, write to 

V-weld heavy duty and extra heavy duty manipulators deployed, where higher strength, higher rigidity and sturdiness of manipulator is vital for demanding applications like NAG, SAW, Strip cladding, Double weld head applications. The applications where performance of manipulator is vital for success of any application, Heavy duty and Extra heavy duty manipulators are needed. Heavy duty manipulator ( VHWM & VEHWM series) has following degree of freedom: a. Boom horizontal travelb. Boom vertical lift travelc. Column base swiveld. Fixed base manipulator or travel type manipulator base rail car. e. other movements for dual head, telescopic extension etc are available… consult us for specific requirement.            Capacity: Payload capacity ranging from 300 kgs to 600 kgs  including welding head, flux feeding, flux recovery and man loads, weld controller and operator pandent load etc… total load on boom tip.

Head Stock-Tail Stock Positioner: Heavy duty, high load capacity positioners suitable for long objects. Head stock-Tail stock positioners capacity ranges up to 80 Tons and various flexibility in job handling. Other versions of machines available with variable height adjustments ( center height adjustment to cater larger job swing) and other control possibilities. Apart from standard configuration, advance versions are available including elevation of Head Stock- Tail stock and movement of tail stock over rail. Capacity range : upto 80 Tons

Floor Turn Table: One axis Positioners, which provides the horizontal ( single axis) rotation of job. Floor turn tables are design for specific applications and having various speed ranges and table sizes. The capacity range upto 100Tons.

V-weld equipments, offers extra heavy duty manipulators for various applications like welding, grinding, spraying, painting, etc. Considering the application , we have classified manipulators based on its load carrying capacity ie. Light duty, medium duty, heavy duty & extra heavy duty.Extra heavy duty manipulator, having stroke length up to 8mtr x 8mtrs. Which covers majority of application & job sizes. Extra heavy  duty manipulators having load carrying capacity in the range of 1500kgs to 600kgs which is sufficient to mount any kind of application head like saw, tig, mig , plasma, grinding head etc.Extra heavy duty type manipulator is extremely useful for  grinding application. The  manipulator is sufficient to resist various forces caused by grinding vessel (internally/ externally).  Extra heavy duty manipulators having 4- degree of freedom. 1) Boom horizontal movement - d.c variable speed drive. 2) Column vertical movement:- a.c constant speed drive. 3) 360° base rotation for positioning boom head with respect to job. 4) trolley movement having a.c constant speed / d.c variable speed movement which is used to move the head (column & boom) for jobs having higher longitudinal applications NOTE :- special purpose manipulators / gantry systems with more no degree of freedom are available / designed as per requirement of application.  Salient Features: Heavy duty construction, robust in design & sturdy. Heavy duty rack & pinion arrangement for both vertical & horizontal movements. No cheap chain drive is used for any movements. All drive arrangements are positive & self-locking. Heavy duty carriage arrangement for higher eccentric loading capacity. Heavy duty base construction to provide extremely rigidity & minimum deflection. Options for fix / 360° base rotating, as per requirement. Less down-time, easy to operate & user friendly.  Single control pendent for controlling all operations for column & boom with welding heads controller. So that operator can view the operation

V-WELD, extended its capability by designing, manufacturing & integrating advance welding automation system for vessel external longitudinal welding. The weld external longitudinal seamer, is a special purpose machine for critical welding. . Advance weld system with weld gas purging system, job holding system, cooling system with other fixtures for critical welding needs.    Welding process can be: 1) MIG2) TIG 3) SAW 4) PLASMA     Other system with SEAMER Advance weld monitoring & data logging system Arc Voltage Controller Weld Oscillation System Weld Cycle controller Gas flow controller & monitoring system

0-135 Deg Tilt Positioner: 0-135 deg Tilt Positioner is useful tool machine used to manipulate the job to get the down hand gravity welding for semi-automatic or automatic welding. The job will be loaded and fasterned on positioner table, which facilitate the rotation of job in 1 axis and also facilitate to tilt the job, through 120 deg or 135 deg to get the weld area on down hand position. When Tilt positioner integrate with welding manipulators, it can provide excellent results in welding quality, faster production process and ease in operation and handling job. Further heavy load jobs, it is better to have different type of welding positioner, which has higher centroid dimension of job. The other type of positioners can handle job load upto 220 Tons and centroid of 1900mm & above. Consult us for such specific requirement. V-Weld’s 0-135 Tilt positioners range cover from 10 kgs to 100 Tons, build with various salient features and benefits to purchaser. Contact us for more model details, Capacities, various table sizes and other benefits.  

Conventional Rotator : The conventional rotator are having One power unit and One Idler unit with combined load capacity of set, as per the rated load of Set. The vessel or job will be supported on one set of rotator and job will be manipulated for the need. V-Weld Design quality conventional rotators having various salient features. Conventional welding rotator ranges includes up to 1500 tons and can be enhance up to 3000 Tons. However, it is futile to make a single conventional rotator with such high load, as more effective and better solutions are available to cater higher capacity for Nuclear, Generator, ship building and other requirements. The constant center line ( CCL) design is effective method of center adjustment of rollers, so that job center always remain unchanged. The adjustment between two rollers will be done by manual drag and clamp method, which is more practical, less maintenance and user friendly. Manual or motorized adjustment of rollers can be provided on request. Yes, various roller material optional like Urethane, Cast Steel or Steel wheel, as per the model selections are available. Anti drifting system and fit up type rotators are available. Rotators can be used for multi-applications like    Application : Pressure Vessels, Heat Exchanges, Boilers, Tanks, Pipe welding, Generators etc.   Benefits of Welding Rotator :   Fast production and quality improvements Reduce fatigue for welder No need to use crane of job handling Conventional Welding rotator capacity range upto 1500 tons. For larger loads and larger diameter range, consult factory for solutions..

Automatic corrugated core panel welder. Used for welding of corrugated sheet of aluminium, stainless steel & mild steel sheets of .the system is equiped with plc controlling systems with panel mounting/holding/gripping fixture to control distrotion

Thickness : 0.9mm to 1.2mm